Division 01 · PCV · Readiness-to-Test Gate

Pre-Commissioning Verification

The gate that sits between "installed" and "ready to test." Division 01 does not test performance — it verifies that everything a test depends on is actually in place: the right equipment, correctly identified and rated; cables run, terminated, and connected as designed; fixtures mounted, aligned, and torqued; earthing, control wiring, and panels installed to drawing; documentation, calibrated test equipment, and safety authorization all in hand — before a single circuit is energized.

Philosophy: pre-commissioning verification asks one question of every item in the system — is this ready to be tested? — not whether it performs to specification (that's Divisions 02–20) and not whether it's in acceptable physical condition after years in service (that's the Inspection Handbook). A clean pre-commissioning verification record is the entry ticket to energization; an open item here becomes a hold point until it's closed.

27
Topics in Division
09
Verification Groups (A–I)
04
Readiness Domains
06
Step Verification Sequence

Verification Philosophy

Every topic in this division follows the same underlying sequence, whatever the asset or system — and is checked against the same four readiness domains before it's signed off.

Review Drawing/Spec
Inspect Installed State
Compare Against Requirement
Identify Deviation
Close or Punch-List
Record & Sign Off
Physical / mechanical readiness Electrical readiness Documentation readiness Safety & authorization readiness

Verification Sequence

Division 01 runs as a staged gate rather than a single pass — each stage below builds on the one before it, and the division closes only once every stage is signed off.

StageWhat It Confirms
Readiness ReviewThe installation is substantially complete and ready to enter formal pre-commissioning
Equipment & IdentificationThe right equipment, correctly tagged, rated, and matching the approved schedule, has been installed
Cable & ConnectorEvery cable is identified, routed, terminated, and connected as designed
Mechanical & FixtureFixtures, base cans, and mechanical fixings are installed, aligned, and torqued to specification
Transformer, Earthing & ControlIsolation transformers, earthing, control wiring, and panels are installed correctly
Drawing & DocumentationAs-built records match the field, and the documentation package is complete
Test Equipment & CalibrationInstruments needed for testing are on hand, functional, and in calibration
Safety & PermitIsolation, LOTO, and work-permit requirements are established before energization
Final Sign-OffThe consolidated checklist, punch-list, and energization authorization close the division

Before Verification Begins

Two requirement groups should be closed out before the division-01 team starts working through the topic list.

Reference Package

  • Approved for construction (AFC) drawings and circuit schedules
  • Equipment schedule, datasheets, and nameplate ratings
  • Cable schedule and termination schedule
  • Torque and alignment specifications from the manufacturer/design
  • Previous inspection and installation snag records

Safety & Access

  • Confirm the circuit is de-energized and remains isolated for the verification
  • Identify airside access, escort, and coordination requirements
  • Confirm PPE, FOD control, and pit/excavation precautions
  • Do not assume "installed" means "safe" — verify isolation independently

The 27 Topics

Grouped by verification focus, in the order the gate is normally worked — click any topic to expand its verification checks and readiness criteria.

A

Readiness Review

3 topics
TC-PCV-001Pre-Commissioning Readiness Review
Verification Checks
  • Confirm the installation scope covered by this review
  • Confirm construction is reported substantially complete
  • Review outstanding installation snags and their status
  • Confirm design/AFC documentation is available on site
  • Confirm the contractor's own pre-commissioning checks are complete
  • Identify any long-lead items or partial-completion areas
  • Confirm stakeholders (client, consultant, ATC/operations) are notified
  • Agree the sequence and scope of formal pre-commissioning verification
Acceptance / Record

Readiness Criteria: installation is substantially complete, documentation is available, and there is no known reason the system cannot proceed into formal pre-commissioning verification.

TC-PCV-002Installation Completeness Verification
Verification Checks
  • Walk the installation against the equipment schedule item by item
  • Confirm every fixture, sign, CCR, transformer, and panel scheduled is physically present
  • Confirm all cable runs shown on drawing have been installed
  • Confirm all connections shown on schematics have been made
  • Identify any equipment awaiting delivery, substitution, or replacement
  • Identify incomplete civil works affecting electrical completion (pits, ducts, trenches)
  • Cross-check completeness against the installation snag list
  • Record any scope gap as an open item, not a verbal assurance
Acceptance / Record

Readiness Criteria: every item on the approved equipment and circuit schedule is accounted for on site, with any gap formally logged as an open item.

TC-PCV-003Visual Inspection Before Energization
Verification Checks
  • Inspect for physical damage to fixtures, cables, and enclosures
  • Check for foreign objects, debris, or tools left in pits and enclosures
  • Check for water, moisture, or contamination in enclosures and connectors
  • Verify covers, lids, and gaskets are fitted and secured
  • Verify no exposed live parts or incomplete terminations remain
  • Verify temporary protection/barricades are removed or accounted for
  • Confirm signage and equipment labelling is legible and in place
  • Confirm the area is clear of personnel and equipment before any energization
B

Equipment & Identification

2 topics
TC-PCV-004Equipment Identification Verification
Verification Checks
  • Confirm each installed item matches its designation on the equipment schedule
  • Verify make, model, and serial number against the datasheet/submittal
  • Confirm asset tags/labels are fitted and match circuit/equipment ID
  • Confirm equipment location matches the layout drawing
  • Verify no unauthorized substitution has occurred without approval
  • Cross-check labelling consistency between field, panel schedule, and as-built
Acceptance / Record

Readiness Criteria: every item of equipment is correctly identified, labelled, located, and traceable to an approved schedule entry.

TC-PCV-005Equipment Rating Verification
Verification Checks
  • Verify nameplate voltage, current, and power ratings against design
  • Verify CCR output rating matches the connected circuit load
  • Verify isolation transformer primary/secondary ratings match the series circuit
  • Verify protective device (breaker/fuse) ratings against the circuit design
  • Confirm IP/environmental rating is appropriate for the installed location
  • Confirm frequency/phase rating matches the site supply
  • Flag any rating mismatch as a hold item before proceeding
C

Cable & Connector

4 topics
TC-PCV-006Cable Identification Verification
Verification Checks
  • Confirm every cable carries an identification tag/marker
  • Cross-check cable ID against the cable schedule
  • Verify cable type and size match the schedule and design
  • Confirm core identification is consistent at both ends
  • Verify series-circuit cable is correctly distinguished from control/data cable
  • Record any unidentified or unmarked cable as an open item
Acceptance / Record

Readiness Criteria: every cable in the installation is uniquely identified, matches the cable schedule, and is consistently marked at both ends.

TC-PCV-007Cable Route Verification
Verification Checks
  • Compare installed cable routing against the design/as-built drawing
  • Verify burial depth and duct/trench arrangement where visible or recorded
  • Verify separation from other services (fuel, water, comms) as specified
  • Confirm route markers/warning tape are installed where required
  • Confirm cable route avoids unauthorized deviation without documented approval
  • Verify pit and duct entries are correctly located and sealed
Acceptance / Record

Readiness Criteria: the installed cable route matches the approved drawing, with any deviation formally recorded and approved.

TC-PCV-008Cable Termination Verification
Verification Checks
  • Verify terminations are made at the correct terminal/point per schematic
  • Check conductor preparation — stripped length, no nicked strands
  • Verify lug/ferrule type and size match the conductor
  • Confirm terminations are mechanically secure (visual/tug check)
  • Verify correct polarity and phase sequence at terminations
  • Confirm spare cores are properly terminated, capped, or identified
  • Confirm gland/entry sealing is complete at each termination point
Acceptance / Record

Readiness Criteria: every termination matches the schematic, is mechanically secure, correctly identified, and sealed against ingress.

TC-PCV-009Connector Installation Verification
Verification Checks
  • Verify the correct connector type is used for the fixture/circuit (e.g. primary/secondary constant-current connectors)
  • Confirm connectors are fully mated and locked
  • Verify heat-shrink or moulded joints are correctly formed, no voids
  • Check for correct connector orientation and strain relief
  • Confirm connector location sits within or above the base can/pit as specified, not buried loose
  • Verify secondary connector to isolation transformer is watertight
D

Mechanical & Fixture

5 topics
TC-PCV-010Mechanical Installation Verification
Verification Checks
  • Verify equipment is installed on the correct foundation/support
  • Confirm mounting hardware matches specification (grade, material)
  • Verify enclosures, racks, and panels are securely fixed and level
  • Confirm frangible/breakable mounting requirements are met where applicable
  • Verify clearances around equipment for access and maintenance
  • Check for physical interference with adjacent equipment or structures
Acceptance / Record

Readiness Criteria: mechanical installation is secure, correctly located, and free of interference, with mounting hardware matching specification.

TC-PCV-011Fixture Mounting Verification
Verification Checks
  • Confirm fixture type matches the schedule for its designated location
  • Verify fixture is seated correctly on the base can/mounting stake
  • Confirm mounting bolts/fasteners are all fitted (none missing)
  • Verify frangible coupling is correctly assembled where specified
  • Check fixture sits flush and stable with no rocking
  • Confirm elevated fixtures are set to the correct height above grade
Acceptance / Record

Readiness Criteria: the fixture is correctly seated, fully fastened, and stable at the correct height for its location.

TC-PCV-012Fixture Alignment Verification
Verification Checks
  • Verify fixture orientation against the design bearing/heading
  • Verify elevation/toe-in angle against specification where applicable
  • Check alignment tool/jig readings against tolerance
  • Confirm in-pavement fixtures sit level with the surrounding surface
  • Confirm elevated fixtures (approach, PAPI) are set using the approved alignment method
  • Record alignment readings for each fixture checked
Acceptance / Record

Readiness Criteria: orientation and elevation are within the design tolerance and recorded, ready for photometric confirmation under Division 16.

TC-PCV-013Torque Verification
Verification Checks
  • Identify all torque-critical fasteners per manufacturer/design specification
  • Verify a calibrated torque wrench is used for the check
  • Spot-check or 100% check fasteners per the applicable QA plan
  • Confirm frangible-coupling shear pin/bolt torque matches specification
  • Confirm electrical terminal torque matches manufacturer values
  • Record torque readings against each fastener group checked
Acceptance / Record

Readiness Criteria: torque-critical fasteners are verified against specification using calibrated equipment, with readings recorded.

TC-PCV-014Base-Can Installation Verification
Verification Checks
  • Verify base can is set to correct depth and level with the pavement/grade
  • Confirm base can type matches specification for the fixture/location
  • Verify drainage provision is present and functional where required
  • Confirm cable entries are correctly sealed against water ingress
  • Verify secondary connector and transformer sit correctly within the can
  • Confirm can cover/frame is intact and correctly seated
Acceptance / Record

Readiness Criteria: the base can is correctly set, sealed, drained, and ready to receive its fixture without trapped moisture.

E

Transformer, Earthing & Control

4 topics
TC-PCV-015Transformer Installation Verification
Verification Checks
  • Verify isolation transformer type/rating matches schedule and fixture load
  • Confirm transformer is correctly positioned within the base can/pit
  • Verify primary and secondary connections match the schematic
  • Check transformer casing for damage and secure closure
  • Confirm potting/sealing compound (where used) is intact
  • Verify orientation allows correct drainage and cable routing
Acceptance / Record

Readiness Criteria: the correct-rated transformer is installed, connected per schematic, sealed, and undamaged.

TC-PCV-016Earthing Connection Verification
Verification Checks
  • Verify earth conductor size and type match design
  • Confirm earth connections are made at all required points (fixtures, transformers, panels, CCR, masts)
  • Verify earth electrodes/pits are installed per drawing
  • Check bonding connections between metallic enclosures and the earth grid
  • Confirm earth connections are mechanically secure and corrosion-protected
  • Verify earth continuity is visually traceable from equipment to the grid
Acceptance / Record

Readiness Criteria: earthing and bonding connections are installed at every required point, mechanically secure, and ready for continuity/resistance testing under Division 13.

TC-PCV-017Control Wiring Verification
Verification Checks
  • Verify control wiring matches the control schematic point-to-point
  • Confirm core identification/ferruling matches the drawing at both ends
  • Check control cable segregation from power cabling where specified
  • Verify interlock, alarm, and feedback wiring is complete
  • Confirm ALCMS/SCADA/PLC field wiring terminations are complete and labelled
  • Verify spare control cores are terminated or safely capped
Acceptance / Record

Readiness Criteria: control wiring is complete, correctly identified, segregated where required, and matches the control schematic.

TC-PCV-018Panel Installation Verification
Verification Checks
  • Verify panel/CCR is correctly located, fixed, and level
  • Confirm incoming and outgoing cable terminations match the schematic
  • Verify protective devices are fitted with correct ratings
  • Confirm panel labelling, circuit directory, and warning signage is complete
  • Check enclosure IP integrity — gaskets, glands, unused knockouts sealed
  • Verify panel earthing/bonding is complete
  • Confirm access and working clearance in front of the panel meets requirements
Acceptance / Record

Readiness Criteria: the panel/CCR is correctly installed, terminated, labelled, sealed, and earthed, with a complete circuit directory.

F

Drawing & Documentation

2 topics
TC-PCV-019Drawing / As-Built Verification
Verification Checks
  • Compare the field installation against the latest approved drawing revision
  • Confirm any field deviations are captured on marked-up as-built drawings
  • Verify schematic and single-line diagrams match the physical wiring
  • Confirm cable and equipment schedules reflect the as-installed state
  • Verify GPS/coordinate records exist for buried assets where required
  • Confirm redline/as-built markups are signed and dated
Acceptance / Record

Readiness Criteria: as-built documentation accurately reflects the field installation, with all deviations formally captured and approved.

TC-PCV-020Documentation Readiness Review
Verification Checks
  • Confirm the equipment schedule, cable schedule, and schematics are all available and current
  • Verify manufacturer's test certificates and datasheets are on file
  • Confirm installation inspection and snag-closure records are available
  • Verify the commissioning test plan and blank test-record templates are ready
  • Confirm the punch-list register is open and accessible to all parties
  • Verify document control/revision status is current across the package
Acceptance / Record

Readiness Criteria: the complete documentation package needed to run and record formal testing is assembled, current, and accessible.

G

Test Equipment & Calibration

2 topics
TC-PCV-021Test-Equipment Readiness
Verification Checks
  • Confirm the test-equipment list matches the commissioning test plan requirements
  • Verify insulation resistance tester, multimeter, clamp meter, and earth tester are available
  • Verify specialist equipment (loop resistance meter, luminance/photometric meter) is available where needed
  • Check equipment condition — no visible damage, leads and probes serviceable
  • Confirm batteries/charge state and consumables are sufficient for the planned testing
  • Verify equipment settings/ranges are appropriate for AGL voltages and circuit types
Acceptance / Record

Readiness Criteria: all test equipment required by the test plan is present, functional, and appropriate for the tests to be performed.

TC-PCV-022Calibration-Certificate Verification
Verification Checks
  • Confirm each test instrument has a current, traceable calibration certificate
  • Verify calibration due date has not lapsed and covers the test period
  • Confirm certificate references the correct serial number for the instrument in hand
  • Verify calibration was performed by an accredited/approved laboratory
  • File copies of calibration certificates with the commissioning documentation package
  • Withdraw and replace any instrument found out of calibration
H

Safety & Permit

2 topics
TC-PCV-023Safety Readiness Verification
Verification Checks
  • Confirm a job safety assessment/risk assessment is complete for the planned energization and testing
  • Verify required PPE is available and in serviceable condition
  • Confirm barricading/warning arrangements for the work area and adjacent airside operations
  • Verify emergency contact and communication arrangements are established
  • Confirm personnel are briefed on isolation points and stop-work conditions
  • Verify FOD control measures are in place for the work area
Acceptance / Record

Readiness Criteria: a documented risk assessment, adequate PPE, and communication arrangements are all in place before energization proceeds.

TC-PCV-024Permit / LOTO Readiness
Verification Checks
  • Confirm the required airside work permit and/or electrical work permit is in place
  • Verify all identified energy sources for the circuit are known and isolatable
  • Confirm lockout/tagout (LOTO) devices are applied at each isolation point
  • Verify isolation with an approved voltage-absence test before work proceeds
  • Confirm the permit correctly reflects the scope, location, and duration of the planned test
  • Confirm the process for permit closure and controlled LOTO removal before energization
I

Final Sign-Off

3 topics
TC-PCV-025Pre-Commissioning Checklist
Verification Checks
  • Consolidate the outcome of every topic in Groups A–H onto a single checklist
  • Confirm each checklist line is marked complete, N/A, or open with a reference
  • Cross-check the checklist against the commissioning test plan scope
  • Obtain sign-off from the responsible installation and commissioning representatives
  • Attach supporting records (torque readings, calibration certs, as-builts) as evidence
  • File the completed checklist as part of the commissioning dossier
Acceptance / Record

Readiness Criteria: every checklist line is closed, N/A, or captured as a tracked open item, with supporting evidence attached and signed off.

TC-PCV-026Pre-Commissioning Punch-List Review
Verification Checks
  • Compile all open items raised across Divisions/Groups A–H into a single punch-list
  • Classify each item by severity (safety-critical, test-blocking, minor/cosmetic)
  • Confirm which items must close before energization versus before final acceptance
  • Assign responsibility and target close-out date for each open item
  • Verify closed items have supporting evidence and are re-checked before removal from the list
  • Confirm remaining open items are formally accepted as conditions of proceeding, if applicable
Acceptance / Record

Readiness Criteria: no safety-critical or test-blocking punch-list item remains open; any accepted residual item is documented with owner and target date.

TC-PCV-027Energization Authorization
Verification Checks
  • Confirm all preceding groups (A–I) are closed or formally accepted with open items
  • Confirm the pre-commissioning checklist and punch-list are signed off
  • Verify notification to ATC/airport operations of the planned energization/testing window
  • Confirm personnel are clear of hazard areas and the work area is secured
  • Obtain formal, named authorization to energize from the designated responsible person
  • Record the authorization, date, time, and scope of energization in the commissioning log
Acceptance / Record

Readiness Criteria: a named, documented authorization to energize is on record before power is applied — this closes Division 01 and hands the system into Division 02 electrical testing.

Open-Item Handling

When verification finds a deviation mid-check, the same sequence applies across every topic in this division.

1
Identify

Determine exactly what deviates from drawing or specification.

2
Classify

Safety-critical / test-blocking / minor.

3
Assess Impact

Can testing proceed around it, or does it block energization?

4
Log

Add to the punch-list with owner and target date.

5
Correct

Rectify or formally accept as a residual item.

6
Re-Verify

Confirm closure against the same criteria.

7
Record

Update the checklist and punch-list before sign-off.

8
Escalate

Unresolved test-blocking items withhold energization authorization.

Frequently Asked Questions

Quick answers about pre-commissioning verification in the AGL Testing & Commissioning Manual.

Q1What is Division 01 — Pre-Commissioning Verification (PCV) in the AGL Testing & Commissioning Manual?

Division 01 is the readiness-to-test gate that sits between “installed” and “ready to test.” It does not test performance. It verifies that everything a test depends on is in place: the right equipment, cables terminated as designed, fixtures mounted and aligned, earthing, control wiring and panels installed to drawing, and documentation, instruments and safety arrangements ready. The division contains 27 topics (TC-PCV-001 to TC-PCV-027) in nine verification groups, A to I.

Q2How is pre-commissioning verification different from testing and inspection?

Pre-commissioning verification asks one question of every item: is this ready to be tested? It does not ask whether the item performs to specification, which is covered by Divisions 02–20, and it does not assess physical condition after years in service, which belongs to the Inspection Handbook.

Q3What is the pre-commissioning verification sequence?

Every topic follows the same six steps: review the drawing or specification, inspect the installed state, compare against the requirement, identify any deviation, close it or add it to the punch-list, and record and sign off. Each item is checked against four readiness domains: physical/mechanical, electrical, documentation, and safety and authorization.

Q4What stages make up the Division 01 gate?

Division 01 runs as nine staged checks: readiness review, equipment and identification, cable and connector, mechanical and fixture, transformer, earthing and control, drawing and documentation, test equipment and calibration, safety and permit, and final sign-off. The division closes only once every stage is signed off.

Q5What must be in place before pre-commissioning verification begins?

The reference package should be available: approved-for-construction drawings and circuit schedules, the equipment schedule with datasheets and nameplate ratings, cable and termination schedules, manufacturer or design torque and alignment specifications, and previous inspection and snag records. Safety and access must also be arranged: the circuit de-energized and isolated, airside access and escort requirements, PPE, FOD control and pit or excavation precautions. “Installed” should never be assumed to mean “safe,” so isolation is verified independently.

Q6What is verified for cables and connectors?

Cable identification is checked against the cable schedule, and the installed route is compared with the design or as-built drawing, including burial depth and separation from other services. Terminations are checked for the correct terminal, conductor preparation, lug or ferrule size, mechanical security and correct polarity. Connectors must be the correct type, fully mated and locked, with properly formed joints. These checks are covered by topics TC-PCV-006 to TC-PCV-009.

Q7What is verified for fixtures, base cans and torque?

The fixture type must match the schedule for its location, sit correctly on the base can or mounting stake, and have every fastener fitted. Alignment is checked against the design bearing and elevation, and torque-critical fasteners are checked with a calibrated torque wrench. Base cans are checked for depth, level, drainage and sealed cable entries. These checks are covered by topics TC-PCV-010 to TC-PCV-014.

Q8What is checked for transformers, earthing, control wiring and panels?

Isolation transformers are checked for type, rating, position and correct primary and secondary connections. Earthing checks cover conductor size, connections at all required points, electrodes and bonding to the earth grid. Control wiring is verified point to point against the control schematic, and panels are checked for location, terminations, protective device ratings and enclosure IP integrity. These checks are covered by topics TC-PCV-015 to TC-PCV-018.

Q9Why are test equipment and calibration certificates verified before testing?

Test results are only valid if the instruments are. Division 01 confirms that the test-equipment list matches the commissioning test plan and that each instrument is available and undamaged. Each instrument must also have a current, traceable calibration certificate that has not lapsed, covers the test period, matches the instrument’s serial number and was issued by an accredited or approved laboratory.

Q10How are open items handled during pre-commissioning verification?

The same eight steps apply to every topic: identify the deviation, classify it as safety-critical, test-blocking or minor, assess its impact, log it on the punch-list with an owner and target date, correct it or formally accept it as a residual item, re-verify against the same criteria, and record the outcome. Unresolved test-blocking items withhold energization authorization.

Q11What is required before energization is authorized?

Before energization, all preceding groups must be closed or formally accepted with open items, and the pre-commissioning checklist and punch-list must be signed off. ATC or airport operations must be notified of the energization and testing window, personnel must be clear of hazard areas with the work area secured, and formal, named authorization must be obtained (TC-PCV-027). Permit and LOTO readiness (TC-PCV-024) must already be in place.

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