Division 21 of 22 · SOP-439 → SOP-460 Series

Documentation, Records & Reporting SOPs

Controlled procedures for AGL test reports, inspection reports, maintenance records, failure/incident reports, calibration control, asset registers, equipment history, transformer/CCR/cable testing records, photometry, daily/shift logs, fault logs, spare parts, replacement records, document control, as-built records and technical handover. Applicable SOP range: SOP-439 to SOP-460.

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Topics Published
SOP-439 → SOP-460
SOP ID Range
Rev 0
Initial Issue

Golden Rule — If it was not recorded, it cannot be reliably demonstrated. If it was recorded incorrectly, it cannot be reliably trusted. Every AGL test, inspection, failure, repair, replacement and modification shall therefore be recorded with sufficient technical detail to provide complete traceability from the field activity to the final approved record.

Division 21 · Documentation, Records & Reporting SOPs

22 of 22 topics published
SOP-439 Test Report Preparation
Purpose

To establish a standardized method for preparing AGL test reports.

Applicable Tests
  • Insulation resistance.
  • Continuity.
  • Earth resistance.
  • Earth continuity.
  • Cable tests.
  • Transformer tests.
  • CCR tests.
  • Functional tests.
  • Photometric tests.
  • PAPI tests.
  • Sign tests.
Minimum Report Content
  • Project/airport.
  • Equipment/circuit identification.
  • Test date/time.
  • Test location.
  • Test instrument.
  • Instrument serial number.
  • Calibration status.
  • Test method.
  • Test conditions.
  • Test results.
  • Acceptance criteria.
  • Pass/Fail.
  • Observations.
  • Corrective action, if applicable.
  • Technician.
  • Witness/inspector.
  • Approval.

Rule — Raw test data shall be retained wherever required — not only the final Pass/Fail result.

SOP-440 Inspection Report Preparation
Purpose

To document the condition of AGL equipment and infrastructure during inspections.

Inspection Report

Include:

  • Inspection date.
  • Inspector.
  • Area.
  • Equipment.
  • Asset ID.
  • Condition.
  • Defect.
  • Severity.
  • Photographs where required.
  • Immediate action.
  • Recommended action.
  • Responsible person.
  • Target completion date.
  • Closure status.
Defect Classification
  • Critical — Immediate safety/operational significance
  • Major — Significant technical deficiency
  • Minor — Non-critical deficiency
  • Observation — Condition requiring monitoring
SOP-441 Maintenance Report Preparation
Purpose

To document completed preventive and corrective maintenance.

Minimum Information
  • Work order.
  • Date.
  • Equipment.
  • Asset ID.
  • Circuit.
  • Complaint/defect.
  • Diagnosis.
  • Work performed.
  • Parts replaced.
  • Test results.
  • Final condition.
  • Technician.
  • Supervisor.
  • Return-to-service status.

Golden Rule — The report shall describe what was actually done, not merely what was planned.

SOP-442 Failure Report Preparation
Purpose

To document AGL equipment failures and their technical consequences.

Failure Report Structure

A. Failure Identification

  • Date/time.
  • Equipment.
  • Location.
  • Circuit.
  • Failure type.

B. Detection

  • ALCMS alarm.
  • Inspection.
  • ATC report.
  • Operations report.
  • Pilot report.
  • Maintenance observation.

C. Investigation

  • Symptoms.
  • Tests.
  • Measurements.
  • Fault location.

D. Corrective Action

  • Repair.
  • Replacement.
  • Temporary restoration.

E. Final Status

  • Restored.
  • Restricted.
  • Temporary repair.
  • Pending permanent repair.
SOP-443 Incident Report Preparation
Purpose

To document significant events associated with AGL operation or maintenance.

Examples
  • Electrical incident.
  • Airside safety event.
  • FOD event.
  • Equipment damage.
  • Incorrect energization.
  • Lightning event.
  • Flooding.
  • Unauthorized access.
  • Significant operational disruption.
Report Structure
WHAT HAPPENEDWHENWHEREWHO WAS INVOLVEDIMMEDIATE ACTIONCONSEQUENCECAUSECORRECTIVE ACTIONPREVENTIVE ACTION

Important — Incident reporting shall be factual and evidence-based. Avoid unsupported assumptions about cause.

Note — Significant events shall also be reported to the aerodrome operator and regulator within the timelines required by the applicable occurrence-reporting rules (e.g. airport SMS / DGCA).

SOP-444 Calibration Record Management
Purpose

To ensure all measurement instruments used for AGL testing have valid calibration status.

Instruments (Examples)
  • Insulation resistance tester.
  • Multimeter.
  • Earth resistance tester.
  • Clamp meter.
  • Voltage/current measuring instruments.
  • Photometry equipment.
  • Alignment instruments.
Procedure
  1. Maintain instrument register.
  2. Record calibration date.
  3. Record calibration due date.
  4. Record certificate number.
  5. Verify traceability as required.
  6. Check calibration before use.
  7. Prevent use of expired/invalid instruments.
  8. Maintain calibration certificates.
SOP-445 Asset Register Updating
Purpose

To maintain an accurate AGL asset database.

Assets
  • CCR.
  • Transformer.
  • Fixture.
  • Sign.
  • PAPI.
  • ALCMS equipment.
  • Cable.
  • Connector.
  • Base can.
  • Control equipment.
Asset Data
  • Asset ID.
  • Equipment type.
  • Manufacturer.
  • Model.
  • Serial number.
  • Rating.
  • Location.
  • Circuit.
  • Installation date.
  • Warranty.
  • Maintenance history.
  • Current status.
Update Triggers
  • New installation.
  • Replacement.
  • Relocation.
  • Modification.
  • Decommissioning.
  • Major repair.
SOP-446 Equipment History Records
Purpose

To maintain the complete lifecycle history of each critical AGL asset.

History
INSTALLATIONCOMMISSIONINGINSPECTIONMAINTENANCEFAILUREREPAIRREPLACEMENTTESTINGCURRENT STATUS
Critical Equipment (Prioritize Detailed History For)
  • CCRs.
  • Transformers.
  • PAPI.
  • ALCMS.
  • Critical runway lighting equipment.
  • Critical signs.
SOP-447 Transformer Test Record
Purpose

To provide a permanent record of isolation-transformer testing.

Record
  • Transformer ID.
  • Manufacturer.
  • Model.
  • Rating.
  • Serial number.
  • Primary connection.
  • Secondary connection.
  • Test date.
  • Insulation test.
  • Continuity.
  • Ratio test where applicable.
  • Output verification.
  • Visual inspection.
  • Result.
  • Tester.
  • Instrument.
  • Calibration status.
SOP-448 CCR Test Record
Purpose

To document CCR commissioning and maintenance testing.

Record
  • CCR ID.
  • Manufacturer.
  • Model.
  • Rating.
  • Input voltage.
  • Output current.
  • Output voltage.
  • Brightness steps.
  • Protection tests.
  • Alarm tests.
  • Cooling system.
  • Communication.
  • ALCMS interface.
  • Earth-fault monitoring.
  • Test instrument.
  • Results.
  • Acceptance status.
SOP-449 Cable Test Record
Purpose

To maintain traceability of AGL cable testing.

Record
  • Cable ID.
  • Circuit ID.
  • Cable type.
  • Cable size.
  • Route.
  • Length where applicable.
  • Test date.
  • Test method.
  • Insulation resistance.
  • Continuity.
  • Other specified tests.
  • Test voltage where applicable.
  • Test instrument.
  • Calibration status.
  • Result.
  • Remarks.
SOP-450 Photometry Record
Purpose

To maintain traceable records of AGL photometric measurements.

Record
  • Airport.
  • Runway/taxiway/location.
  • Fixture identification.
  • Fixture type.
  • Test date/time.
  • Test condition.
  • CCR setting.
  • Photometer ID.
  • Calibration status.
  • Measurement geometry.
  • Measurement results.
  • Beam alignment.
  • Chromaticity where applicable.
  • Acceptance criteria.
  • Pass/Fail.
  • Corrective action.
  • Final result.

Raw Data — Where applicable, retain the complete measurement dataset rather than only a summarized compliance statement.

SOP-451 Maintenance Log
Purpose

To provide a chronological record of AGL maintenance activities.

Minimum Fields
  • Date — Mandatory
  • Time — Mandatory
  • Asset — Mandatory
  • Circuit — Where applicable
  • Defect — Mandatory
  • Action — Mandatory
  • Spare Used — Where applicable
  • Test — Mandatory
  • Status — Mandatory
  • Technician — Mandatory
  • Supervisor — As required
SOP-452 Daily AGL Log
Purpose

To record daily operational condition of the AGL system.

Daily Checks
  • CCR status.
  • Lighting status.
  • Alarms.
  • Runway.
  • Taxiway.
  • Approach lighting.
  • PAPI.
  • Signs.
  • Stop bars.
  • RGLs.
  • ALCMS.
  • Power supply.
  • FOD.
  • Water ingress.
  • Outstanding defects.
Daily Status
NORMALDEFECTIVERESTRICTEDUNDER MAINTENANCE
SOP-453 Shift Handover Record
Purpose

To ensure continuity between maintenance shifts.

Handover Shall Include

Completed

  • Work completed.
  • Tests completed.
  • Equipment restored.

Outstanding

  • Open defects.
  • Isolated circuits.
  • Temporary repairs.
  • Equipment under observation.

Operational

  • Runway status.
  • Taxiway status.
  • PAPI status.
  • Sign status.
  • CCR status.
  • ALCMS status.

Safety

  • Active permits.
  • LOTO status.
  • Restricted areas.
  • Temporary barricades.
SOP-454 Fault Log
Purpose

To maintain a centralized record of AGL faults.

Record
  • Fault number.
  • Date/time.
  • Equipment.
  • Circuit.
  • Location.
  • Alarm.
  • Failure description.
  • Severity.
  • Root cause.
  • Corrective action.
  • Restoration time.
  • ATC/NOTAM notification reference where applicable.
  • Technician.
  • Repeat failure indicator.
Important KPI Data
FAILURE FREQUENCYMTBFMTTRREPEAT FAILURE ANALYSIS
SOP-455 Spare Parts Record
Purpose

To control AGL spare-parts inventory.

Record
  • Part number.
  • Description.
  • Manufacturer.
  • Applicable equipment.
  • Quantity received.
  • Quantity issued.
  • Balance.
  • Storage location.
  • Batch/serial where applicable.
  • Date issued.
  • Work order.
Critical Spares (Identify Critical Spares For)
  • CCR.
  • Runway lights.
  • Taxiway lights.
  • PAPI.
  • Signs.
  • Transformers.
  • Connectors.
  • LED modules.
  • LED drivers.
SOP-456 Replacement Record
Purpose

To maintain traceability of replaced AGL components.

Record

Removed Part

  • Part number.
  • Serial number.
  • Failure condition.
  • Date removed.

Installed Part

  • Part number.
  • Serial number.
  • Installation date.
  • Work order.
  • Technician.
Reason
  • Failed.
  • Damaged.
  • Preventive replacement.
  • Obsolete.
  • Upgrade.
  • Photometric degradation.
  • Water damage.
SOP-457 Calibration Certificate Control
Purpose

To ensure calibration certificates remain controlled and traceable.

Register
  • Instrument ID.
  • Manufacturer.
  • Model.
  • Serial number.
  • Calibration certificate number.
  • Calibration date.
  • Due date.
  • Laboratory/provider.
  • Status.
  • Certificate location.
Status
VALIDDUE SOONEXPIREDOUT OF SERVICE

Critical Rule — No expired instrument shall be used for acceptance testing unless the approved quality procedure specifically addresses the situation.

SOP-458 Document Revision Control
Purpose

To ensure only the correct revision of AGL documents is used.

Controlled Documents
  • SOPs.
  • Drawings.
  • Cable schedules.
  • Equipment schedules.
  • Test procedures.
  • Forms.
  • Checklists.
  • O&M manuals.
  • As-built drawings.
Procedure
  1. Assign document number.
  2. Assign revision.
  3. Record revision description.
  4. Review.
  5. Approve.
  6. Issue.
  7. Withdraw obsolete revision.
  8. Maintain revision history.
Revision Table Fields

Each document revision is logged with: Rev. No. · Date · Description · Prepared By · Checked By · Approved By.

SOP-459 AGL As-Built Record Management
Purpose

To maintain accurate final records of the installed AGL system.

Records
  • Layout drawings.
  • Circuit diagrams.
  • Cable routes.
  • Cable schedules.
  • Transformer locations.
  • Fixture locations.
  • Sign locations.
  • PAPI location/alignment.
  • CCR configuration.
  • Earthing system.
  • ALCMS architecture.
  • Equipment schedules.
Change Control

Any field modification shall be reflected through the approved document/change-control process.

Golden Rule — If it is installed differently from the drawing, the drawing must be corrected through controlled revision.

SOP-460 Technical Handover Documentation
Purpose

To ensure complete technical information is transferred to the airport/operator at project completion.

Technical Handover Package

A. Engineering

  • Approved drawings.
  • As-built drawings.
  • Circuit diagrams.
  • Cable schedules.
  • Equipment schedules.
  • Design calculations where required.

B. Testing

  • Cable test reports.
  • Transformer test reports.
  • CCR test reports.
  • Earthing reports.
  • Functional test reports.
  • Photometric reports.
  • PAPI reports.
  • Sign reports.
  • ALCMS reports.

C. Quality

  • Inspection records.
  • NCR records.
  • Punch-list closure.
  • Material certificates.
  • Calibration certificates.
  • Approved deviations.

D. O&M

  • O&M manuals.
  • Preventive-maintenance schedules.
  • Troubleshooting guides.
  • Spare-parts list.
  • Warranty certificates.
  • Training records.

E. Asset Information

  • Asset register.
  • Serial numbers.
  • Equipment locations.
  • Installation dates.
  • Warranty dates.
  • Replacement history where available.
No procedures match that search.

Division-Wide Requirements

The document-control standard, master document flow, the master AGL record index, documentation quality checkpoints, the record-retention principle, management reporting, the master documentation checklist and the golden rule that governs all 22 Division 21 procedures.

Document Control Standard

Every controlled AGL record should have, as applicable:

  • Document title.
  • Document/SOP number.
  • Project/Airport.
  • Equipment/system.
  • Location.
  • Circuit ID.
  • Asset ID.
  • Date/time.
  • Revision number.
  • Prepared by.
  • Checked by.
  • Approved by.
  • Test/inspection status.
  • Attachments/evidence.
  • Reference drawing/specification.
  • Record retention requirement.

Basic Status Flow

DRAFT UNDER REVIEW APPROVED ISSUED REVISED / OBSOLETE

Master Document Flow

FIELD ACTIVITY INSPECTION / TEST / MAINTENANCE RAW DATA / OBSERVATION TECHNICIAN RECORD REPORT PREPARATION TECHNICAL REVIEW QA/QC REVIEW APPROVAL CONTROLLED RECORD ASSET / EQUIPMENT HISTORY UPDATE MAINTENANCE / FAULT DATABASE PERIODIC KPI ANALYSIS AUDIT / HANDOVER / FUTURE REFERENCE

Master AGL Record Index

Primary purpose and frequency/trigger for each controlled record type:

  • Test Report — Evidence of technical testing · Every applicable test
  • Inspection Report — Equipment condition · Every inspection
  • Maintenance Report — Work performed · Every maintenance activity
  • Failure Report — Failure investigation · Significant failures
  • Incident Report — Significant event · As required
  • Calibration Record — Instrument validity · Each calibration
  • Asset Register — Asset control · Installation/change
  • Equipment History — Lifecycle traceability · Every major activity
  • Transformer Test Record — Transformer performance · Test event
  • CCR Test Record — CCR performance · Test/maintenance
  • Cable Test Record — Cable integrity · Test event
  • Photometry Record — Photometric performance · Photometric test
  • Maintenance Log — Chronological maintenance · Daily/continuous
  • Daily AGL Log — Operational condition · Daily
  • Shift Handover — Continuity · Every shift
  • Fault Log — Failure history · Every fault
  • Spare Parts Record — Inventory control · Receipt/issue
  • Replacement Record — Component traceability · Every replacement
  • Calibration Certificate — Evidence of calibration · Each instrument
  • Revision Register — Document control · Every revision
  • As-Built Record — Installed configuration · Every approved change
  • Handover Dossier — Final technical transfer · Project completion

Documentation Quality Checkpoints

DQ-01 — Identification

  • Airport identified.
  • Location identified.
  • Equipment ID identified.
  • Circuit ID identified.
  • Work order/reference identified.

DQ-02 — Technical Data

  • Test method recorded.
  • Instrument identified.
  • Calibration status verified.
  • Actual results recorded.
  • Acceptance criteria recorded.
  • Pass/Fail recorded.

DQ-03 — Evidence

  • Photographs attached where required.
  • Raw data retained where applicable.
  • Test certificate attached.
  • Replacement details recorded.
  • Corrective action recorded.

DQ-04 — Review

  • Prepared.
  • Checked.
  • Approved.
  • Correct revision.
  • Controlled distribution.

DQ-05 — Traceability

  • Asset register updated.
  • Equipment history updated.
  • Maintenance log updated.
  • Fault log updated.
  • Spare-parts record updated.
  • As-built updated where applicable.

Record Retention Principle

Critical records should be retained according to the airport's approved document-retention policy, contractual requirements and applicable regulatory requirements.

Particular Care Should Be Given To Records That Demonstrate

  • Safety-critical testing.
  • Acceptance.
  • Calibration.
  • Major failures.
  • Electrical incidents.
  • Photometric compliance.
  • Equipment replacement.
  • Design changes.
  • As-built configuration.
  • Warranty claims.

Management Reporting — Monthly AGL Dashboard

The documentation system should not merely store records — it should produce management information. Track:

  • Total AGL failures.
  • Critical failures.
  • Repeat failures.
  • Runway lighting failures.
  • Taxiway failures.
  • CCR failures.
  • Transformer failures.
  • Connector failures.
  • Cable failures.
  • PAPI failures.
  • Sign failures.
  • Preventive maintenance completion.
  • Corrective maintenance backlog.
  • Average restoration time.
  • MTBF.
  • MTTR.
  • Photometric failures.
  • Calibration compliance.
  • Open punch points.
  • Outstanding documentation.

This Creates The Chain

FIELD DATA CONTROLLED RECORD EQUIPMENT HISTORY FAILURE ANALYSIS KPI RELIABILITY IMPROVEMENT

Master AGL Documentation Checklist

Before Activity

  • Approved SOP available.
  • Correct drawing revision available.
  • Work order available.
  • Asset/circuit identified.

During Activity

  • Actual observations recorded.
  • Test readings recorded.
  • Instrument ID recorded.
  • Calibration verified.
  • Photographs taken where required.

After Activity

  • Test report completed.
  • Inspection report completed.
  • Maintenance report completed.
  • Fault record updated.
  • Replacement record updated.
  • Spare-parts record updated.
  • Asset history updated.
  • As-built updated where applicable.

Final Control

  • Technical review completed.
  • QA/QC review completed.
  • Approval completed.
  • Correct revision issued.
  • Obsolete documents withdrawn.
  • Records archived.
  • Handover package updated.

"If it was not recorded, it cannot be reliably demonstrated. If it was recorded incorrectly, it cannot be reliably trusted. Every AGL test, inspection, failure, repair, replacement and modification shall therefore be recorded with sufficient technical detail to provide complete traceability from the field activity to the final approved record."

Division 21 — AGL Documentation, Records & Reporting Golden Rule

Documentation Hold Points

  • HP-01 — Template — Controlled template and revision confirmed.
  • HP-02 — Source Data — Data recorded at the point of test or inspection.
  • HP-03 — Instrument — Instrument ID and calibration validity recorded.
  • HP-04 — Identifiers — Asset, circuit and equipment identifiers match the register.
  • HP-05 — Review — Second competent person review completed.
  • HP-06 — Approval — Approval and signature obtained.
  • HP-07 — Filing — Record filed under document control for retrieval.
  • HP-08 — Handover — Asset register and as-built records updated before handover.

Reference Basis

Technical references behind the procedures in this division:

  • ISO 9001 (documented information) and ISO 15489-1 (records management) — document control and records.
  • ICAO Doc 9774 and Doc 9981 — Aerodrome Manual and aerodrome records.
  • ICAO Annex 15 — aeronautical data quality, AIP and NOTAM.
  • FAA AC 150/5340-26 and AC 150/5200-18 — maintenance and inspection records.
  • ISO/IEC 17025 — traceability of calibration certificates.
  • IEC 61821 — trend records for series circuit insulation resistance.
  • ISO 55001 — asset register and asset information.

References are given at document or chapter level for technical orientation. Confirm the current edition, amendments and national adoption (for example DGCA CAR Section 4, FAA Advisory Circulars or EASA material) for each project. Approved project specifications, manufacturer instructions and the airport's own procedures take precedence, as stated in the precedence note above.

Frequently Asked Questions

Quick answers about Documentation, Records & Reporting SOPs in the AGL SOP Library.

Q1What is Division 21 — Documentation, Records & Reporting SOPs?

Division 21 is a set of 22 procedures (SOP-439 to SOP-460, Rev 0) for AGL test, inspection, maintenance, failure and incident reports, calibration control, asset registers, equipment history, transformer, CCR, cable and photometry records, daily and shift logs, fault logs, spare parts and replacement records, document control, as-built records and technical handover.

Q2What is the Golden Rule of AGL documentation?

If it was not recorded, it cannot be reliably demonstrated; if it was recorded incorrectly, it cannot be reliably trusted. Every AGL test, inspection, failure, repair, replacement and modification is recorded with enough technical detail for complete traceability from the field activity to the final approved record.

Q3What should every controlled AGL record include?

As applicable: document title and number, project or airport, equipment or system, location, circuit ID, asset ID, date and time, revision number, prepared, checked and approved by, test or inspection status, attachments and evidence, reference drawing or specification, and the record retention requirement.

Q4What must a test report contain?

Project or airport, equipment or circuit identification, test date, time and location, instrument and serial number, calibration status, method, conditions, results, acceptance criteria, pass or fail, observations, corrective action, technician, witness and approval (SOP-439). Raw test data must be retained wherever required, not only the final pass or fail result.

Q5Can an expired instrument be used for acceptance testing?

Not unless the approved quality procedure specifically addresses the situation (SOP-457). The certificate register tracks instrument ID, model, serial number, certificate number, calibration and due dates, provider, status and location, with statuses Valid, Due Soon, Expired and Out of Service.

Q6What happens when the installed system differs from the drawing?

The drawing must be corrected through controlled revision (SOP-459). Any field modification is reflected through the approved document and change-control process so that layout drawings, circuit diagrams, cable and equipment schedules, earthing and ALCMS records stay accurate.

Q7What does a failure report structure include?

Failure identification (date, equipment, location, circuit, type), detection source, investigation (symptoms, tests, measurements, fault location), corrective action (repair, replacement or temporary restoration) and final status: restored, restricted, temporary repair or pending permanent repair (SOP-442).

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