Division 15 of 22 · SOP-301 → SOP-320 Series

Earthing, Bonding & Lightning Protection SOPs

Controlled procedures for AGL earthing, equipotential bonding, earth grid and electrode installation, earth resistance and continuity testing, lightning protection and surge protection device (SPD) inspection, lightning-damage assessment and periodic earthing verification. Applicable SOP range: SOP-301 to SOP-320.

20 / 20
Topics Published
SOP-301 → SOP-320
SOP ID Range
Rev 0
Initial Issue

Golden Rule — Earthing is not simply a low-resistance measurement. A safe AGL earthing system requires the correct architecture, reliable protective conductors, sound equipotential bonding, verified earth connections, effective lightning/surge protection and traceable testing. Every measured value must be interpreted against the approved design, test method and applicable acceptance criteria.

Division 15 · Earthing, Bonding & Lightning Protection SOPs

20 of 20 topics published
SOP-301 AGL Equipment Earthing
Purpose

To ensure metallic AGL equipment is safely connected to the approved earthing system and that fault currents have an appropriate return path.

Equipment Covered (As Applicable)
  • CCRs.
  • Transformer enclosures.
  • Airfield signs.
  • Metal fixture assemblies.
  • Base cans.
  • Control panels.
  • Junction boxes.
  • Metallic support structures.
  • Other exposed conductive parts.
Procedure
  1. Review approved earthing drawing.
  2. Identify equipment earth point.
  3. Inspect earth conductor.
  4. Verify conductor size/type.
  5. Inspect termination.
  6. Clean contact surfaces where required.
  7. Connect earth conductor.
  8. Tighten connection to manufacturer-approved torque.
  9. Protect connection against corrosion.
  10. Perform continuity testing.
  11. Perform earth-system testing where applicable.
  12. Record results.
Acceptance

All required exposed conductive parts shall be connected to the approved protective/equipotential bonding system.

SOP-302 CCR Earthing
Purpose

To establish a controlled procedure for protective earthing of Constant Current Regulators.

Procedure
  1. Isolate CCR under LOTO (Division 02).
  2. Identify designated protective-earth terminal.
  3. Inspect earth conductor.
  4. Verify connection to approved earth system.
  5. Check terminal tightness.
  6. Inspect for corrosion.
  7. Verify cabinet bonding.
  8. Test continuity.
  9. Perform earth-system verification as required.
  10. Record results.

Critical Check — CCR protective earth shall not be treated as optional equipment grounding. The cabinet and applicable internal/external conductive parts shall follow the approved earthing design.

SOP-303 Transformer Earthing
Purpose

To ensure applicable metallic parts associated with AGL isolation transformers are correctly bonded/earthed according to the approved design.

Procedure
  1. Identify transformer arrangement.
  2. Review approved earthing philosophy.
  3. Inspect transformer enclosure/metallic components where applicable.
  4. Inspect earth/bonding conductor.
  5. Verify termination.
  6. Check corrosion.
  7. Verify continuity.
  8. Record result.

Important — Do not create an unintended connection between isolated AGL series-circuit conductors and earth. Isolation-transformer circuit architecture must be preserved.

SOP-304 Sign Earthing
Purpose

To establish requirements for protective earthing/bonding of illuminated airfield signs where required by the approved design.

Procedure
  1. Identify sign earth point.
  2. Inspect earth conductor.
  3. Inspect enclosure bonding.
  4. Check mounting/support bonding where specified.
  5. Verify connection.
  6. Test continuity.
  7. Inspect corrosion.
  8. Record results.
SOP-305 Fixture Bonding
Purpose

To ensure metallic fixture assemblies are bonded where required by the approved electrical design.

Procedure
  1. Identify bonding point.
  2. Inspect bonding conductor/strap.
  3. Check contact surface.
  4. Remove contamination/corrosion where appropriate.
  5. Secure bonding connection.
  6. Verify continuity.
  7. Protect connection against environmental degradation.
  8. Record result.
SOP-306 Base Can Bonding
Purpose

To establish the bonding requirements for metallic base cans and associated conductive components.

Procedure
  1. Inspect base can.
  2. Identify approved bonding point.
  3. Inspect bonding conductor.
  4. Verify connection.
  5. Check mechanical integrity.
  6. Check corrosion.
  7. Test continuity.
  8. Record results.

Critical Point — Base-can bonding shall follow the approved AGL earthing architecture and shall not inadvertently compromise the isolation of the series circuit.

SOP-307 Earth Grid Installation
Purpose

To establish a controlled procedure for installation of an approved earth grid/network.

Pre-Installation

Verify:

  • Approved earthing drawing.
  • Grid layout.
  • Conductor type/size.
  • Earth electrode locations.
  • Jointing method.
  • Inspection points.
  • Test points.
  • Separation from other utilities.
  • Counterpoise conductor route, jointing, bonding and electrode interval (where specified).
  • Protection requirements.
Procedure
  1. Establish grid route.
  2. Prepare excavation/installation area.
  3. Install approved earth conductors.
  4. Install electrodes where specified.
  5. Complete approved joints/connections.
  6. Provide test points.
  7. Protect against mechanical damage.
  8. Backfill after inspection approval.
  9. Record installation details.
  10. Perform applicable testing.
SOP-308 Earth Electrode Installation
Purpose

To ensure earth electrodes are installed at approved locations and in accordance with the earthing design.

Procedure
  1. Confirm electrode location.
  2. Verify electrode type and dimensions.
  3. Prepare installation point.
  4. Install electrode using approved method.
  5. Connect earth conductor.
  6. Protect connection.
  7. Install inspection chamber where specified.
  8. Identify electrode/test point.
  9. Record location.
  10. Test earth resistance according to approved method.
SOP-309 Earth Resistance Measurement
Purpose

To establish a standardized method for measuring earth resistance.

Test Preparation

Verify:

  • Approved test method.
  • Calibrated instrument.
  • Correct test leads.
  • Suitable test conditions.
  • Isolation from parallel paths where required.
  • Test-point identification.
Procedure
  1. Confirm no thunderstorm/lightning activity in the vicinity; suspend work on earthing and lightning-protection conductors when lightning is forecast or observed.
  2. Review approved test method.
  3. Identify earth system.
  4. Isolate equipment where required.
  5. Connect test instrument.
  6. Perform measurement using the approved method.
  7. Repeat measurement where required.
  8. Record values.
  9. Compare against applicable acceptance criteria.
  10. Investigate abnormal readings.
  11. Restore normal connections.

Important — Earth resistance results can be affected by soil conditions, electrode configuration and parallel earth paths. The test method and acceptance criteria must therefore be defined before testing.

SOP-310 Earth Continuity Testing
Purpose

To verify that required protective-earth conductors provide electrical continuity.

Procedure
  1. Identify equipment and earth points.
  2. Isolate equipment where required.
  3. Use an appropriate calibrated continuity tester.
  4. Connect test leads.
  5. Measure continuity.
  6. Verify result against approved criteria.
  7. Inspect abnormal/high-resistance connections.
  8. Repair where authorized.
  9. Retest.
  10. Record results.
SOP-311 Bonding Continuity Testing
Purpose

To verify continuity between metallic components that are required to be equipotentially bonded.

Procedure
  1. Identify bonding points.
  2. Inspect bonding conductor/strap.
  3. Check mechanical connections.
  4. Perform continuity test.
  5. Record measured result.
  6. Investigate excessive resistance.
  7. Correct defective bonding.
  8. Retest.
Typical Locations
  • Fixture-to-base arrangement.
  • Base can/support.
  • Sign enclosure/support.
  • CCR cabinet.
  • Metallic panels.
  • Other exposed conductive structures.
SOP-312 Lightning Protection Inspection
Purpose

To inspect lightning-protection components and associated connections for physical and electrical integrity.

Inspect
  • Air terminals where installed.
  • Down conductors.
  • Earth connections.
  • Bonding connections.
  • Test joints.
  • Protection components.
  • Physical damage.
  • Corrosion.
  • Loose connections.
Procedure
  1. Confirm no thunderstorm/lightning activity in the vicinity; suspend work on earthing and lightning-protection conductors when lightning is forecast or observed.
  2. Review approved lightning-protection design (IEC 62305 series as applicable).
  3. Inspect accessible components.
  4. Check mechanical condition.
  5. Check bonding.
  6. Inspect connections.
  7. Check signs of lightning strike.
  8. Perform applicable electrical tests.
  9. Record condition.
SOP-313 Surge Protection Inspection
Purpose

To verify the condition and status of Surge Protection Devices (SPDs).

Inspect
  • SPD status indicator.
  • Physical damage.
  • Overheating.
  • Discoloration.
  • Loose terminals.
  • Wiring.
  • Protective device.
  • Earth connection.
  • Replacement indicator.
Procedure
  1. Identify SPD.
  2. Check manufacturer's status indication.
  3. Inspect physical condition.
  4. Verify connection.
  5. Check associated protective device.
  6. Confirm earth/bonding connection.
  7. Replace defective SPD using approved procedure.
  8. Record condition.
SOP-314 SPD Replacement
Purpose

To establish a controlled procedure for replacement of defective or operated surge protection devices.

Procedure
  1. Identify SPD type/model.
  2. Verify replacement specification.
  3. Obtain work authorization.
  4. Isolate affected equipment/circuit.
  5. Apply LOTO where required.
  6. Verify safe condition.
  7. Remove defective SPD.
  8. Inspect mounting and wiring.
  9. Install approved replacement.
  10. Verify line/neutral/earth connections as applicable.
  11. Check associated protection.
  12. Restore power under controlled conditions.
  13. Verify SPD status.
  14. Check equipment operation.
  15. Record replacement.

Critical Rule — Never replace an SPD with a device having a different electrical specification merely because it physically fits.

SOP-315 Lightning Damage Inspection
Purpose

To establish a systematic inspection following suspected or confirmed lightning activity.

Inspect
  • CCRs.
  • ALCMS equipment.
  • Airfield signs.
  • Fixtures.
  • Transformers.
  • Cable systems.
  • Connectors.
  • Control panels.
  • Communication equipment.
  • SPDs.
  • Earthing connections.
  • Lightning-protection system.
Procedure
  1. Obtain authorization for inspection.
  2. Review lightning event information.
  3. Check alarms/events.
  4. Inspect visible equipment damage.
  5. Check SPD status.
  6. Inspect electrical protection.
  7. Test affected equipment as approved.
  8. Inspect communication systems.
  9. Record damage.
  10. Identify equipment requiring isolation/replacement.
SOP-316 Post-Lightning AGL Inspection
Purpose

To verify AGL system integrity after a lightning event before returning affected equipment to normal service.

Procedure
  1. Identify affected area.
  2. Review ALCMS alarms/events.
  3. Inspect CCRs.
  4. Inspect series circuits.
  5. Inspect transformers.
  6. Inspect fixtures.
  7. Inspect signs.
  8. Inspect connectors.
  9. Inspect SPDs.
  10. Inspect earthing/bonding.
  11. Isolate affected series circuits and perform insulation-resistance testing (CCR disconnected) before re-energization.
  12. Conduct approved electrical tests.
  13. Conduct functional tests.
  14. Conduct operational lighting verification.
  15. Replace damaged components.
  16. Document results.
  17. Release system after acceptance.
SOP-317 Earth Pit Maintenance
Purpose

To maintain accessible earth pits/test chambers in safe and serviceable condition.

Inspect
  • Pit cover.
  • Chamber condition.
  • Earth connection.
  • Test link.
  • Conductor.
  • Corrosion.
  • Water accumulation.
  • Soil/debris.
  • Identification.
Procedure
  1. Open pit safely.
  2. Inspect condition.
  3. Remove debris.
  4. Check water accumulation.
  5. Inspect earth connection.
  6. Check test link.
  7. Clean accessible components where appropriate.
  8. Repair defective components.
  9. Replace damaged cover.
  10. Record maintenance.
SOP-318 Earth Connection Inspection
Purpose

To verify physical and electrical integrity of earth connections.

Check
  • Connection tightness.
  • Corrosion.
  • Mechanical damage.
  • Conductor condition.
  • Contact surfaces.
  • Jointing system.
  • Identification.
  • Protective coating where applicable.
Procedure
  1. Identify connection.
  2. Inspect visually.
  3. Check mechanical integrity.
  4. Verify continuity.
  5. Check corrosion.
  6. Correct defects.
  7. Retest.
  8. Record condition.
SOP-319 Earthing Test Record
Purpose

To establish a controlled format for recording earthing and bonding test results.

Record Fields
  • Test Date — Required
  • Location — Required
  • Equipment/Asset ID — Required
  • Earth Point ID — Required
  • Test Method — Required
  • Instrument ID — Required
  • Calibration Status — Required
  • Environmental Conditions — Where relevant
  • Measured Value — Required
  • Acceptance Criterion — Approved criterion
  • Result — Pass/Fail
  • Technician — Required
  • Reviewer — Required
  • Corrective Action — If applicable
  • Retest Result — If applicable
Records

Test records shall be traceable to the actual equipment/earth point and retained according to the airport's document-control requirements.

SOP-320 Periodic Earthing Verification
Purpose

To establish a periodic program for checking the continued integrity of AGL earthing and bonding systems.

Periodic Inspection

Review:

  • CCR earthing.
  • Transformer bonding/earthing.
  • Fixture bonding.
  • Base-can bonding.
  • Sign earthing.
  • Earth pits.
  • Earth electrodes.
  • Earth grid.
  • Counterpoise conductor (where fitted).
  • Lightning protection.
  • SPDs.
  • Test records.
Procedure
  1. Review previous test results.
  2. Identify deterioration/trends.
  3. Inspect accessible earth connections.
  4. Perform continuity tests.
  5. Perform earth-resistance tests according to the approved schedule.
  6. Inspect lightning-protection system.
  7. Inspect SPDs.
  8. Compare results with approved criteria.
  9. Investigate deterioration.
  10. Carry out corrective maintenance.
  11. Retest.
  12. Update records.
No procedures match that search.

Division-Wide Requirements

The master earthing workflow, lightning event response workflow, quality hold points, common failure modes, the master earthing checklist and the golden rule that governs all 20 Division 15 procedures.

Earthing & Bonding Master Workflow

For AGL earthing, bonding and lightning-protection systems:

APPROVED EARTHING DESIGN EARTH GRID INSTALLATION EARTH ELECTRODE INSTALLATION EARTH CONNECTIONS EQUIPMENT BONDING CCR EARTHING TRANSFORMER EARTHING/BONDING SIGN EARTHING FIXTURE / BASE CAN BONDING CONTINUITY TESTING EARTH RESISTANCE TESTING LIGHTNING PROTECTION INSPECTION SPD INSPECTION SYSTEM ACCEPTANCE PERIODIC VERIFICATION

Lightning Event Response Workflow

Following a lightning event or suspected strike affecting AGL equipment:

LIGHTNING EVENT / SUSPECTED STRIKE ALCMS ALARM & EVENT REVIEW EQUIPMENT STATUS REVIEW CCR INSPECTION AGL CIRCUIT INSPECTION TRANSFORMER / FIXTURE / SIGN INSPECTION SPD STATUS CHECK EARTHING / BONDING INSPECTION ELECTRICAL TESTING FUNCTIONAL TESTING DAMAGED COMPONENT REPLACEMENT RETEST OPERATIONAL VERIFICATION RETURN TO SERVICE

Earthing & Lightning Protection Quality Hold Points

  • HP-01 — Earthing Design — Approved earthing and bonding drawings available.
  • HP-02 — Earth Grid — Grid installation inspected before concealment.
  • HP-03 — Earth Electrodes — Electrode installation and connection verified.
  • HP-04 — Equipment Bonding — Required conductive parts bonded according to design.
  • HP-05 — Continuity — Protective-earth/bonding continuity verified.
  • HP-06 — Earth Resistance — Measured using the approved method and compared with the applicable acceptance criterion.
  • HP-07 — Lightning Protection — Accessible components inspected.
  • HP-08 — SPD — SPD condition/status verified.
  • HP-09 — Lightning Event — Affected AGL equipment inspected before release.
  • HP-10 — Records — Test results traceable to equipment and test location.
  • HP-11 — Periodic Verification — Trend/deterioration reviewed against previous results.
  • HP-12 — Final Release — All critical defects closed and required tests passed.

Common Failure Modes

  • 1. Loose Earth Connection — Can increase impedance and compromise fault-current paths.
  • 2. Corroded Earth Connection — Can progressively increase connection resistance.
  • 3. Broken Bonding Strap — Can leave metallic components electrically isolated from the intended bonding network.
  • 4. Damaged Earth Conductor — Can result from excavation, civil work or mechanical damage.
  • 5. Flooded Earth Pit — Can make inspection difficult and accelerate deterioration of connections.
  • 6. Poor Test-Point Identification — Makes periodic testing and maintenance less reliable.
  • 7. SPD Operated After Surge — The equipment may appear normal while surge protection has already been consumed/damaged.
  • 8. Lightning Damage Hidden Inside Equipment — External visual inspection alone may not identify damage to electronics, drivers, communication interfaces, CCR control components or ALCMS components.
  • 9. Incorrect Earth Test Method — Parallel paths and incorrect test configuration can produce misleading measurements.
  • 10. Unauthorized Bonding — An unintended connection can alter the designed electrical architecture, particularly in systems using isolation transformers and series circuits.

Master Earthing Checklist

  • Approved earthing design available
  • Earth grid installed
  • Earth electrodes installed
  • Earth conductors verified
  • CCR earth verified
  • Transformer earthing/bonding verified
  • Sign earthing verified
  • Fixture bonding verified
  • Base-can bonding verified
  • Earth continuity tested
  • Bonding continuity tested
  • Earth resistance tested
  • Test equipment calibrated
  • Earth pits inspected
  • Earth connections inspected
  • Lightning protection inspected
  • SPD status checked
  • SPD replacement completed where required
  • Lightning damage inspection completed where applicable
  • Post-lightning AGL inspection completed where applicable
  • Test records completed
  • Previous results reviewed
  • Deterioration/trends assessed
  • Defects corrected
  • Retesting completed
  • Final acceptance completed

"Earthing is not simply a low-resistance measurement. A safe AGL earthing system requires the correct architecture, reliable protective conductors, sound equipotential bonding, verified earth connections, effective lightning/surge protection and traceable testing. Every measured value must be interpreted against the approved design, test method and applicable acceptance criteria."

Division 15 — AGL Earthing, Bonding & Lightning Protection Golden Rule

Reference Basis

Technical references behind the procedures in this division:

  • IEC 62305-1 to -4 (and IS/IEC 62305) — protection against lightning: risk management, physical damage, electronic systems.
  • IEC 60364-5-54 and IS 3043 — earthing arrangements, protective conductors and earthing practice.
  • FAA-STD-019, Lightning and Surge Protection, Grounding, Bonding and Shielding — facility grounding, bonding and surge protection.
  • FAA AC 150/5340-30 — counterpoise, ground rods and bonding details for airfield lighting.
  • IEEE Std 81 and IEEE Std 142 — earth resistivity and ground impedance measurement; grounding practice.
  • NFPA 780 — installation of lightning protection systems.
  • IEC 61557-4 and -5 — continuity/bonding and earth-resistance test equipment.
  • ICAO Doc 9157, Aerodrome Design Manual, Part 5 — electrical system earthing guidance.

References are given at document or chapter level for technical orientation. Confirm the current edition, amendments and national adoption (for example DGCA CAR Section 4, FAA Advisory Circulars or EASA material) for each project. Approved project specifications, manufacturer instructions and the airport's own procedures take precedence, as stated in the precedence note above.

Frequently Asked Questions

Quick answers about Earthing, Bonding & Lightning Protection SOPs in the AGL SOP Library.

Q1What is Division 15 — Earthing, Bonding & Lightning Protection SOPs?

Division 15 is a set of 20 procedures (SOP-301 to SOP-320, Rev 0) for AGL earthing, equipotential bonding, earth grid and electrode installation, earth resistance and continuity testing, lightning protection and surge protection device (SPD) inspection, lightning-damage assessment and periodic earthing verification.

Q2Is earthing just a low resistance reading?

No. The Golden Rule says a safe AGL earthing system needs the correct architecture, reliable protective conductors, sound equipotential bonding, verified connections, effective lightning and surge protection, and traceable testing. Every measured value must be interpreted against the approved design, test method and acceptance criteria.

Q3What is the earthing and bonding master workflow?

Approved earthing design, earth grid and electrode installation, earth connections, equipment bonding, then CCR, transformer, sign, fixture and base-can earthing or bonding. Then continuity testing, earth resistance testing, lightning protection and SPD inspection, system acceptance and periodic verification.

Q4How is earth resistance measured?

Verify the approved test method, calibrated instrument, correct leads, suitable conditions and isolation from parallel paths where required. Confirm no thunderstorm or lightning activity nearby, and suspend work on earthing and lightning-protection conductors when lightning is forecast or observed. Measure using the approved method, repeat where required, record and compare against criteria (SOP-309).

Q5What is checked when inspecting surge protection devices?

The SPD status indicator, physical damage, overheating, discoloration, loose terminals, wiring, the associated protective device, the earth connection and any replacement indicator. Defective SPDs are replaced using the approved procedure and the condition recorded (SOP-313).

Q6What should be done after a lightning event?

Follow SOP-316 before returning equipment to service. Review ALCMS alarms and events, then inspect CCRs, series circuits, transformers, fixtures, signs, connectors, SPDs and earthing or bonding. Isolate affected series circuits and perform insulation-resistance testing with the CCR disconnected before re-energization, then run electrical, functional and operational lighting tests, replace damaged components and release after acceptance.

Q7What does periodic earthing verification include?

SOP-320 reviews previous results and trends, inspects accessible earth connections, and checks CCR earthing, transformer, fixture, base-can and sign bonding, earth pits, electrodes, the earth grid, any counterpoise conductor, lightning protection and SPDs. It performs continuity and earth-resistance tests on the approved schedule and compares results with approved criteria.

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