Division 08 of 22 · SOP-165 → SOP-184 Series

Runway Lighting Installation, Alignment & Verification SOPs

Controlled procedures for runway edge, centreline, threshold, threshold wing-bar, runway-end and touchdown-zone lighting — fixture installation, height and optical alignment, secondary connection, fixture and lamp/LED module replacement, prism and lens cleaning, and mechanical, electrical, optical and operational verification of runway light fixtures. Applicable SOP range: SOP-165 to SOP-184.

20 / 20
Topics Published
SOP-165 → SOP-184
SOP ID Range
Rev 0
Initial Issue

Golden Rule — A runway light is not considered satisfactory simply because it illuminates. Correct location, elevation, alignment, optical performance, color, intensity, electrical connection, mechanical security and operational reliability must all be verified against the approved aerodrome lighting requirements.

Division 08 · Runway Lighting SOPs

20 of 20 topics published
SOP-165 Runway Edge Light Installation
Purpose

To ensure runway edge lights are installed at the approved locations, elevations and orientations and provide the required visual guidance.

Pre-Installation Checks

Verify:

  • Approved runway lighting layout.
  • Fixture type.
  • Fixture location.
  • Circuit identification.
  • Base can condition.
  • Isolating transformer.
  • Secondary cable.
  • Frangible coupling.
  • Mounting hardware.
  • Fixture elevation.
  • Orientation.
  • Required color/optical configuration.
Procedure
  1. Identify the approved fixture location.
  2. Verify base can and foundation condition.
  3. Inspect fixture for damage.
  4. Verify transformer and secondary connection.
  5. Install frangible coupling/mounting arrangement.
  6. Install fixture.
  7. Maintain specified mounting height.
  8. Align fixture with runway geometry.
  9. Apply specified torque to mounting hardware.
  10. Connect secondary lead.
  11. Verify connector condition.
  12. Conduct visual inspection.
  13. Perform operational verification.
Acceptance

The fixture shall be:

  • Correctly located.
  • Correctly oriented.
  • Correctly elevated.
  • Mechanically secure.
  • Properly connected.
  • Free of optical contamination.
  • Operational.
SOP-166 Runway Edge Light Alignment

Important — Do not visually align a fixture solely by eye when the project requires a defined aiming/reference method.

Purpose

To ensure runway edge lights are correctly aligned with the approved runway lighting geometry.

Procedure
  1. Review approved alignment drawing.
  2. Establish runway reference line.
  3. Identify fixture orientation.
  4. Check fixture axis.
  5. Align optical system as specified.
  6. Verify lateral orientation.
  7. Verify longitudinal orientation.
  8. Check neighboring fixtures for consistency.
  9. Record deviations.
  10. Correct alignment where required.
SOP-167 Runway Edge Light Height Verification
Purpose

To verify that elevated runway edge lights are installed at the approved height and do not create unacceptable operational hazards.

Procedure
  1. Verify approved fixture height.
  2. Select calibrated measuring equipment.
  3. Establish reference surface.
  4. Measure fixture height.
  5. Compare with project tolerance.
  6. Check neighboring fixtures.
  7. Correct unacceptable deviations.
  8. Record measurements.
Inspection

Check for:

  • Uneven fixture elevations.
  • Settlement.
  • Foundation movement.
  • Incorrect mounting hardware.
  • Damaged coupling.
SOP-168 Runway Centreline Light Installation

Critical Requirement — The fixture shall not create an unacceptable pavement obstruction or operational hazard.

Purpose

To ensure inset runway centreline lights are installed according to the approved runway centreline lighting system.

Procedure
  1. Verify approved centreline location.
  2. Inspect inset base/can.
  3. Confirm fixture type and optical configuration.
  4. Inspect fixture.
  5. Verify transformer connection.
  6. Install fixture using approved hardware.
  7. Ensure correct orientation.
  8. Verify flush installation where applicable.
  9. Apply specified torque.
  10. Inspect optical surface.
  11. Verify drainage.
  12. Conduct operational testing.
SOP-169 Runway Centreline Light Alignment
Purpose

To ensure centreline fixtures are aligned with the approved runway centreline and optical requirements.

Procedure
  1. Establish runway centreline reference.
  2. Verify fixture location.
  3. Verify fixture orientation.
  4. Confirm optical axis.
  5. Check fixture seating.
  6. Check neighboring fixtures.
  7. Correct deviations.
  8. Record alignment verification.
SOP-170 Threshold Light Installation
Purpose

To ensure runway threshold lights are installed in the correct pattern, position, color and orientation.

Procedure
  1. Review threshold lighting drawing.
  2. Identify threshold reference.
  3. Verify fixture type.
  4. Verify color configuration.
  5. Inspect foundation/base.
  6. Install fixture.
  7. Align with runway geometry.
  8. Verify spacing.
  9. Verify elevation.
  10. Connect secondary circuit.
  11. Apply specified torque.
  12. Perform operational verification.
SOP-171 Threshold Wing Bar Installation
Purpose

To establish a controlled method for installation of threshold wing-bar lighting where provided by the approved runway lighting system.

Procedure
  1. Verify threshold and wing-bar geometry.
  2. Establish reference points.
  3. Verify fixture locations.
  4. Check spacing.
  5. Install mounting assemblies.
  6. Install fixtures.
  7. Align optical units.
  8. Verify elevation.
  9. Connect secondary leads.
  10. Verify color/orientation.
  11. Conduct visual and operational inspection.
SOP-172 Runway End Light Installation
Purpose

To ensure runway end lights are installed according to the approved runway-end lighting configuration.

Procedure
  1. Verify runway-end reference.
  2. Verify fixture type.
  3. Confirm color configuration.
  4. Verify locations and spacing.
  5. Install fixtures.
  6. Align fixtures.
  7. Verify elevation.
  8. Connect secondary circuits.
  9. Inspect optical surfaces.
  10. Conduct operational verification.
SOP-173 Touchdown Zone Light Installation
Purpose

To ensure touchdown-zone lights are installed at the correct locations, spacing and orientation.

Pre-Installation

Verify:

  • Approved TDZ layout.
  • Fixture type.
  • Base/can.
  • Transformer.
  • Secondary cable.
  • Mounting hardware.
  • Optical configuration.
  • Reference geometry.
Procedure
  1. Establish runway centreline reference.
  2. Establish TDZ fixture locations.
  3. Verify inset base/can condition.
  4. Install fixture.
  5. Verify orientation.
  6. Ensure flush seating.
  7. Apply specified torque.
  8. Inspect optical system.
  9. Verify electrical connection.
  10. Conduct operational testing.
SOP-174 TDZ Light Alignment

Important — TDZ alignment shall be assessed using the approved fixture-specific aiming/reference procedure rather than relying solely on visual judgment.

Purpose

To ensure TDZ lights are correctly aligned with the approved optical and runway geometry requirements.

Procedure
  1. Establish runway reference.
  2. Identify fixture centreline.
  3. Verify fixture orientation.
  4. Check optical axis.
  5. Verify seating.
  6. Check adjacent fixtures.
  7. Correct deviations.
  8. Record alignment results.
SOP-175 Runway Light Fixture Replacement
Purpose

To safely replace defective runway lighting fixtures.

Procedure
  1. Obtain work authorization.
  2. Coordinate with Airport Operations/ATC as required.
  3. Isolate the relevant circuit.
  4. Apply LOTO where applicable.
  5. Verify absence of hazardous voltage.
  6. Identify defective fixture.
  7. Inspect base/can.
  8. Disconnect secondary connector.
  9. Remove fixture.
  10. Inspect mounting hardware.
  11. Install approved replacement fixture.
  12. Connect secondary lead.
  13. Verify orientation.
  14. Apply specified torque.
  15. Clean optical surfaces.
  16. Conduct operational verification.
  17. Complete work-clearance procedure.
SOP-176 Runway Light Cleaning
Purpose

To maintain optical performance by removing contamination from runway light fixtures.

Contamination

Inspect for:

  • Dust.
  • Mud.
  • Rubber contamination.
  • Oil.
  • Sand.
  • Insects.
  • Salt deposits.
  • Moisture.
  • Other foreign material.
Procedure
  1. Obtain maintenance authorization.
  2. Isolate equipment as required.
  3. Inspect fixture.
  4. Use approved cleaning materials.
  5. Clean lens/prism.
  6. Avoid scratching optical surfaces.
  7. Remove cleaning residue.
  8. Inspect after cleaning.
  9. Restore equipment.
  10. Conduct operational verification where required.
SOP-177 Prism Cleaning
Purpose

To maintain the optical performance of runway light prisms.

Procedure
  1. Inspect prism.
  2. Determine contamination type.
  3. Use manufacturer-approved cleaning method.
  4. Use clean, non-abrasive materials.
  5. Clean optical surface carefully.
  6. Avoid scratching or damaging optical coatings.
  7. Inspect for cracks/chips.
  8. Dry where required.
  9. Reinstall/protect prism.
  10. Conduct optical inspection.
Reject/Replace When

There is:

  • Cracking.
  • Chipping.
  • Severe scratching.
  • Permanent contamination.
  • Optical deformation.
  • Damaged sealing.
SOP-178 Lamp Replacement

Critical Rule — Never install a lamp with an incorrect rating or optical specification.

Purpose

To establish a controlled method for replacing lamps in applicable conventional runway light fixtures.

Procedure
  1. Confirm correct lamp type.
  2. Isolate circuit.
  3. Verify safe condition.
  4. Allow lamp/fixture to cool.
  5. Open fixture according to manufacturer instructions.
  6. Remove defective lamp.
  7. Inspect socket.
  8. Install approved replacement lamp.
  9. Avoid touching lamp surfaces where prohibited by manufacturer.
  10. Check optical assembly.
  11. Close fixture correctly.
  12. Verify sealing.
  13. Perform operational test.
SOP-179 LED Module Replacement

Important — Do not mix incompatible LED modules, drivers or optical assemblies.

Purpose

To ensure defective LED modules are replaced correctly without compromising optical or environmental performance.

Procedure
  1. Verify fixture model.
  2. Identify correct replacement module.
  3. Isolate circuit.
  4. Apply required safety controls.
  5. Open fixture according to manufacturer instructions.
  6. Inspect wiring/connectors.
  7. Remove defective module.
  8. Install approved replacement.
  9. Verify electrical connection.
  10. Verify thermal interface where specified.
  11. Verify sealing.
  12. Reassemble fixture.
  13. Conduct operational test.
SOP-180 Runway Light Optical Inspection
Purpose

To identify optical defects that may reduce runway lighting performance.

Inspect
  • Lens.
  • Prism.
  • Reflector.
  • LED module.
  • Lamp.
  • Optical window.
  • Housing.
  • Color.
  • Contamination.
  • Cracks.
  • Scratches.
  • Condensation.
Procedure
  1. Inspect fixture visually.
  2. Check optical surfaces.
  3. Check correct optical configuration.
  4. Compare illumination with adjacent fixtures where appropriate.
  5. Identify abnormal intensity/color.
  6. Record defects.
  7. Conduct photometric verification where required.
SOP-181 Runway Light Electrical Inspection
Purpose

To verify the electrical condition of runway light fixtures and connections.

Inspect
  • Secondary cable.
  • L-823 connector.
  • Transformer.
  • Fixture connection.
  • Internal wiring.
  • Contacts.
  • Insulation.
  • Evidence of overheating.
  • Moisture ingress.
Procedure
  1. Identify circuit.
  2. Apply required isolation.
  3. Inspect connection.
  4. Verify connector condition.
  5. Perform appropriate continuity/insulation tests where required.
  6. Record abnormal findings.
  7. Restore circuit according to approved procedure.
SOP-182 Runway Light Mechanical Inspection
Purpose

To ensure fixtures and mounting arrangements remain mechanically sound.

Check
  • Fixture housing.
  • Base.
  • Coupling.
  • Fasteners.
  • Mounting bolts.
  • Frangible components.
  • Fixture seating.
  • Alignment.
  • Height.
  • Physical damage.
Procedure
  1. Conduct visual inspection.
  2. Check mechanical security.
  3. Verify alignment.
  4. Verify height.
  5. Check for movement.
  6. Correct defects.
  7. Record inspection.
SOP-183 Runway Light Torque Verification

Critical Rule — Never use a generic torque value for a runway fixture when the manufacturer specifies a different value.

Purpose

To verify that applicable fixture mounting hardware is tightened to the manufacturer's/project-specified torque.

Procedure
  1. Identify applicable fasteners.
  2. Confirm specified torque.
  3. Verify calibrated torque wrench.
  4. Inspect fastener condition.
  5. Apply torque according to manufacturer instructions.
  6. Do not exceed specified torque.
  7. Record torque verification where required.
SOP-184 Runway Light Operational Verification
Purpose

To verify correct operation of runway lighting after installation, maintenance or replacement.

Pre-Test Checks

Verify:

  • Work area clear.
  • Personnel clear.
  • Tools removed.
  • FOD inspection completed.
  • Circuit restored correctly.
  • Fixture installed.
  • Connector secured.
  • Work permit/clearance status.
  • Coordination completed.
Procedure
  1. Confirm permission to energize.
  2. Energize the circuit through the approved control system.
  3. Select the required intensity/step.
  4. Observe fixture operation.

Check For

  1. Correct ON/OFF condition.
  2. Correct color.
  3. Correct intensity behavior.
  4. Flickering.
  5. Intermittent operation.
  6. Abnormal brightness.
  7. Incorrect optical direction.
  1. Compare with adjacent fixtures where appropriate.
  2. Conduct higher-level operational/photometric verification where required.
  3. Report abnormalities.
  4. Return the circuit to the required operational condition.
  5. Complete documentation.
No procedures match that search.

Division-Wide Requirements

The master installation workflow, quality hold points, common failure modes, the master inspection checklist and the golden rule that governs all 20 Division 08 procedures.

Runway Light Installation Master Workflow

For runway edge, centreline, threshold, wing-bar, runway-end and touchdown-zone fixtures:

APPROVED DRAWING LOCATION VERIFICATION BASE/CAN INSPECTION TRANSFORMER & SECONDARY CABLE VERIFICATION FIXTURE INSPECTION MOUNTING / INSTALLATION HEIGHT VERIFICATION ALIGNMENT VERIFICATION CONNECTOR CONNECTION TORQUE VERIFICATION OPTICAL INSPECTION MECHANICAL INSPECTION ELECTRICAL INSPECTION FOD INSPECTION CONTROLLED ENERGIZATION OPERATIONAL VERIFICATION PHOTOMETRIC VERIFICATION WHERE REQUIRED DOCUMENTATION & RELEASE

Runway Light Quality Hold Points

  • HP-01 — Location — Verify fixture location against approved runway lighting drawings.
  • HP-02 — Base/Can — Verify foundation/base condition before fixture installation.
  • HP-03 — Fixture — Verify correct model, optical configuration and physical condition.
  • HP-04 — Height — Verify elevation before final release.
  • HP-05 — Alignment — Verify optical/runway alignment.
  • HP-06 — Connection — Verify transformer, secondary cable and connector.
  • HP-07 — Torque — Verify mounting hardware torque.
  • HP-08 — Optical Condition — Verify prism/lens/LED/lamp condition.
  • HP-09 — FOD — Complete FOD inspection before operational testing.
  • HP-10 — Operational Test — Verify correct operation at the required control/intensity settings.
  • HP-11 — Photometry — Where required, perform formal photometric verification using the approved measurement procedure.
  • HP-12 — Final Release — Release the runway lighting system only after all applicable defects are closed.

Common Failure Modes

  • 1. Misalignment — A physically working fixture can still provide inadequate visual guidance if its optical system is incorrectly aligned.
  • 2. Incorrect Height — Uneven elevated fixtures can affect the visual appearance of the runway edge lighting system and may create operational concerns.
  • 3. Contaminated Prism — A dirty optical surface can reduce useful light output.
  • 4. Damaged Prism — Cracks, chips or severe scratches can alter optical performance.
  • 5. Loose Mounting — Mechanical movement can change fixture alignment.
  • 6. Connector Failure — Poor secondary connections can produce intermittent or failed fixtures.
  • 7. Water Ingress — Moisture can cause corrosion, insulation deterioration and electrical failure.
  • 8. Incorrect Fixture — Installing an incorrect optical configuration can produce an apparently functional but technically non-compliant lighting system.
  • 9. Incorrect Torque — Under-torquing can permit movement; over-torquing can damage components.
  • 10. Incorrect Operational Verification — Checking only whether the lamp/LED turns ON is insufficient. Correct operation also requires checking color, intensity behavior, optical direction, stability and system response as applicable.

Master Inspection Checklist

  • Correct fixture type
  • Correct fixture location
  • Correct circuit
  • Correct transformer
  • Correct secondary cable
  • Connector condition verified
  • Base/can condition verified
  • Fixture physically undamaged
  • Fixture height verified
  • Fixture alignment verified
  • Fixture orientation verified
  • Mounting hardware inspected
  • Torque verified
  • Frangible arrangement verified
  • Prism/lens inspected
  • Optical surfaces clean
  • Lamp/LED module correct
  • Electrical connection verified
  • Mechanical connection verified
  • Water ingress checked
  • FOD inspection completed
  • Circuit safely energized
  • ON/OFF operation verified
  • Intensity operation verified
  • Color verified
  • No abnormal flickering
  • No intermittent operation
  • Neighboring fixture comparison completed where applicable
  • Photometric test completed where required
  • Defects closed
  • Maintenance record completed
  • Work area released

"A runway light is not considered satisfactory simply because it illuminates. Correct location, elevation, alignment, optical performance, color, intensity, electrical connection, mechanical security and operational reliability must all be verified against the approved aerodrome lighting requirements."

Division 08 — AGL Runway Lighting Golden Rule

Reference Basis

Technical references behind the procedures in this division:

  • ICAO Annex 14, Vol. I — Aerodrome Design and Operations, Chapter 5 (runway lights) and Appendices 1 and 2 — runway edge, threshold, end, centreline and touchdown zone lighting, colours and light characteristics.
  • ICAO Doc 9157, Aerodrome Design Manual, Part 4 — visual aid design and photometric guidance.
  • FAA AC 150/5340-30 and AC 150/5345-46 — installation details and fixture specifications.
  • FAA AC 150/5345-45 — frangible mounting of elevated fixtures.
  • FAA AC 150/5340-26 and ICAO Annex 14, Vol. I — Aerodrome Design and Operations, Chapter 10 — maintenance and serviceability of visual aids.
  • UK CAA CAP 637 — supplementary guidance on visual aids.
  • FAA AC 150/5345-53 — certified equipment.

References are given at document or chapter level for technical orientation. Confirm the current edition, amendments and national adoption (for example DGCA CAR Section 4, FAA Advisory Circulars or EASA material) for each project. Approved project specifications, manufacturer instructions and the airport's own procedures take precedence, as stated in the precedence note above.

Quick Reference

A short answer on installation depth, taken from the Division 08 procedures. Confirm all values against the approved drawing and the manufacturer's instructions.

Runway light installation depth

Runway light installation depth is the depth at which the base can and fixture mounting sit below the finished surface, so that the fixture ends up at the approved elevation. The depth is set by the approved design and the fixture manufacturer, not by a generic figure, and this division gives no universal value. In practice it is controlled through the checks in SOP-165 and SOP-167: verify the base can and foundation condition before fitting, install the frangible coupling and fixture, maintain the specified mounting height, and then measure the finished height against the project tolerance (HP-02 Base/Can and HP-04 Height). A fixture installed too deep or too shallow shows up as an uneven height against its neighbours and is corrected before final release.

Frequently Asked Questions

Quick answers about Runway Lighting SOPs in the AGL SOP Library.

Q1What is Division 08 — Runway Lighting SOPs?

Division 08 is a set of 20 procedures (SOP-165 to SOP-184, Rev 0) for runway edge, centreline, threshold, threshold wing-bar, runway-end and touchdown-zone lighting. It covers fixture installation, height and optical alignment, secondary connection, fixture and lamp or LED module replacement, prism and lens cleaning, and mechanical, electrical, optical and operational verification.

Q2Is a runway light satisfactory just because it illuminates?

No. The Golden Rule says correct location, elevation, alignment, optical performance, color, intensity, electrical connection, mechanical security and operational reliability must all be verified against the approved aerodrome lighting requirements.

Q3What is the runway light installation workflow?

Approved drawing, location verification, base/can inspection, transformer and secondary cable verification, fixture inspection, mounting, then height, alignment, connector and torque verification. Then optical, mechanical and electrical inspection, FOD inspection, controlled energization, operational verification, photometric verification where required, and documentation and release.

Q4What are the quality hold points for runway lights?

HP-01 Location, HP-02 Base/Can, HP-03 Fixture, HP-04 Height, HP-05 Alignment, HP-06 Connection, HP-07 Torque, HP-08 Optical Condition, then FOD, Operational Test, Photometry and Final Release.

Q5How is runway edge light height verified?

SOP-167 requires verifying the approved height, using calibrated measuring equipment and a reference surface, measuring the fixture, comparing with project tolerance, checking neighboring fixtures, correcting deviations and recording measurements. Inspection looks for uneven elevations, settlement, foundation movement, incorrect hardware and damaged couplings.

Q6What is the rule for replacing lamps?

Never install a lamp with an incorrect rating or optical specification (SOP-178). Confirm the lamp type, isolate the circuit, verify a safe condition, allow the lamp and fixture to cool, replace per manufacturer instructions, check the optical assembly and sealing and perform an operational test.

Q7Can a generic torque value be used for runway fixtures?

No. Never use a generic torque value when the manufacturer specifies a different one (SOP-183). Use a calibrated torque wrench, do not exceed the specified torque and record verification where required.

Q8What is checked during operational verification of runway lighting?

After confirming the work area, personnel and tools are clear, FOD inspection is done and permission to energize is obtained, the circuit is energized through the approved control system at the required intensity step. The team checks ON/OFF condition, color, intensity behavior, flickering, intermittent operation, abnormal brightness and optical direction (SOP-184).

Q9What is the runway light installation depth?

Runway light installation depth is how deep the base can and fixture mounting sit so that the fixture reaches the approved elevation. It comes from the approved design and the manufacturer, not a generic figure. It is checked through base/can verification and then finished-height measurement against project tolerance (SOP-165, SOP-167).

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