Calculator #59

Transformer VA/Wattage Auto-Selection

Pick the smallest standard series isolating transformer for each fixture line, check lamp current and loading, and total the order.

About this calculator

List the transformers you need with lamp load, lamps per transformer, lamp current and transformer type. The tool picks the smallest standard series isolating transformer for each line, checks that the lamp current suits a 6.6 A secondary, checks loading, and totals what you need to order.

Quick start

Settings

Rule note

Comma separated. The 30/45 W size is entered as 45. FAA also lists 10/15 W and 20/25 W types (enter 15 and 25). Edit to match your supplier's range.

Rule note

Added to the lamp load before choosing a size. Usual practice is to match the rating to the lamp load, so the default is 0. Enter a margin only if your specification requires one.

Rule note

Placeholder. FAA AC 150/5345-47 minimums are 80 % for 30/45 W and 65 W, 85 % for 100 W and 150 W, and 90 % for 200 W and above, so 90 % is optimistic for the small sizes. Use the datasheet value.

Rule note

Placeholder, used only for the kVA estimate. FAA requires at least 0.95 at rated load, and a lightly loaded transformer is lower. Use the datasheet value at your loading.

Fixture Schedule

How to fill in this table

Each row is a group of identical transformers. Enter the number of transformers, not the number of lamps. The values below are examples only; replace them with your fixture datasheet figures. Lamp current is the secondary (lamp) current, normally 6.6 A; the 20 A figure is the primary circuit current of the 20/6.6 A type and must not be entered here. For halogen lamps enter watts. For LED fixtures enter the apparent power (VA) at 6.6 A from the fixture datasheet, because LED drivers are not resistive loads.

FixtureTransformers (qty)Load per lamp (W / VA)Lamps per transformerLamp current (A)Transformer typeStatusRemove
FAQ

Transformer VA/Wattage Auto-Selection Calculator: Frequently Asked Questions

Quick answers on picking the smallest standard series isolating transformer for each fixture line.

What does the Transformer VA/Wattage Auto-Selection calculator do?

It picks the smallest standard series isolating transformer for each fixture line, checks that the lamp current suits a 6.6 A secondary, checks the loading, and totals what you need to order. You list the transformers you need with the lamp load, lamps per transformer, lamp current and transformer type.

How is the transformer size chosen?

The load is the load per lamp times the lamps per transformer. The required rating is the load times one plus the design margin, and the tool selects the smallest standard rating at or above it. The loading is the load divided by the selected rating. The default margin is 0, because usual practice is to match the rating to the lamp load, so enter a margin only if your specification requires one.

Which ratings are used, and can I change them?

The standard range is 30/45, 65, 100, 150, 200, 300 and 500 W, following common series isolating transformer practice (IEC 61823 and FAA AC 150/5345-47). Enter the ratings comma separated, with the 30/45 W size entered as 45. FAA also lists 10/15 W and 20/25 W types, which you enter as 15 and 25. Edit the list to match your supplier's range.

What lamp current and transformer type should I enter?

Lamp current is the secondary current, normally 6.6 A. The 20 A figure is the primary circuit current of the 20/6.6 A type and must not be entered as the lamp current. The 6.6/6.6 A type has a 6.6 A primary and the 20/6.6 A type a 20 A primary, so the type must match the series circuit it sits on, and the two types must not be mixed on one circuit. FAA lists no 65 W type with a 20 A primary, so for the 20/6.6 A type the tool skips 65 W and uses the next size.

How should I enter LED and halogen loads?

For halogen lamps enter watts. For LED fixtures enter the apparent power in VA at 6.6 A from the fixture datasheet, because LED drivers are not resistive loads. If LED loads are entered in VA, the kW figure is a conservative upper estimate, because VA is not watts.

Why is a line flagged for light loading?

Loading under 50 percent is flagged, because a lightly loaded transformer has a lower power factor, which loads the series circuit and the CCR with more reactive current.

How are the kW and kVA totals worked out?

Input power is the sum of the quantity times the load, divided by the efficiency, and input apparent power is that divided by the power factor. FAA minimum efficiency is 80 percent for 30/45 W and 65 W, 85 percent for 100 W and 150 W, and 90 percent for 200 W and above, with a minimum power factor of 0.95 at rated load. One efficiency is applied to every line, so the kW total is approximate, and 90 percent is optimistic for the small sizes.

Is the order count final?

No. The kW and kVA totals are an estimate of transformer input only, and CCR sizing must also include cable losses, any other loads on the circuit and spare capacity. Always confirm the final rating, lamp current and transformer type against the fixture and transformer datasheets. For a project report with design margin, power factor and loading window, use Calculator #49 Transformer VA Selection. This tool is for planning and education and does not replace the project specification.

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