Calculator #39

Sign BOQ & Material Calculator

Airfield guidance sign schedule converted into aluminium sheet, retroreflective sheeting, legend film, LED, driver, isolating transformer, frame, legs, base plates, foundation and hardware quantities.

About this calculator

Enter your sign schedule (type, size class, width, faces, quantity). The calculator builds a material take-off from the construction assumptions below — every stock size, spacing and allowance is editable so it can match your fabricator's or supplier's actual build. It does not set legend, character or spacing dimensions (those come from the applicable sign standard) and its output is a nominal estimate, not a final BOQ.

Quick start

Sign Schedule

One row per sign design. Size class sets the face height (18 / 24 / 30 in panel heights, as used for FAA L-858 signs) — choose Custom to enter any height. ICAO signs use different face heights, so choose Custom and enter the height your project specifies. Double-faced signs have two faces and no back sheet.

#TagSign TypeSize Class Width (mm)Face Ht (mm)FacesQty

CSV columns: tag, type (mandatory / location / direction / destination / information / distance), size (s1 / s2 / s3 / custom), width_mm, height_mm (needed for custom only), faces (1 or 2), qty.

Construction Assumptions

Defaults are typical starting values, not manufacturer data. Replace them with your fabricator's drawings, LED datasheet and the project specification before relying on the numbers.

Legend film coverage by sign type
Sign typeTypical colours (verify against spec)Legend film coverage (% of face)

Share of the face area covered by legend / border overlay film. Background sheeting is always taken as the full face area.

FAQ

Sign BOQ & Material Calculator: Frequently Asked Questions

Quick answers on turning an airfield guidance sign schedule into a material take-off.

What does the Sign BOQ & Material Calculator do?

It converts an airfield guidance sign schedule into quantities of aluminium sheet, retroreflective sheeting, legend film, LEDs, drivers, isolating transformers, frames, legs, base plates, foundations and hardware. Every stock size, spacing and allowance is editable so it can match your fabricator's or supplier's actual build. The output is a nominal estimate, not a final BOQ.

What do I enter in the sign schedule?

One row per sign design, with a tag, sign type, size class, width, faces and quantity. The size class sets the face height, using 18, 24 and 30 in panel heights as used for FAA L-858 signs. For ICAO signs, which use different face heights, choose Custom and enter the height your project specifies. Double-faced signs have two faces and no back sheet.

How are the face, housing and frame quantities calculated?

The face area is width times height times the number of faces. The housing area is built from the width, height and housing depth, and the face panel sheet and housing sheet are counted separately because they usually differ in thickness. Aluminium weight uses 2,700 kg per cubic metre. The frame is the perimeter plus vertical stiffeners at your spacing, per face, and the gasket length equals the face perimeter.

How are the LEDs, driver and isolating transformer sized?

The number of LEDs is the width divided by the pitch, rounded up, times the rows and the faces. The required VA is the LED watts divided by efficiency, with a margin added. The transformer is the smallest standard size not below that, from 30, 45, 65, 100, 150, 200 and 300 W. Use your sign manufacturer's actual load for the final selection, then confirm the circuit with the Series Circuit Load calculator.

How are legs, base plates and the foundation worked out?

The number of legs is the larger of your minimum and the width divided by the maximum leg spacing, rounded up, plus one. Each leg gets one breakaway coupling and one base plate, with the set number of anchor bolts per plate. The pad is sized from the width plus a margin, and reinforcement is estimated per cubic metre of concrete. Frangibility, wind loading and foundation design must be verified separately.

How is stock conversion done?

It is done on the project total, not per sign, so offcuts are shared across signs. Sheets are the gross area divided by the stock sheet area, rounded up. Sheeting and film use the gross area divided by the roll width to give linear metres, then rolls. This is an area-based estimate with an allowance, not a cutting-layout optimisation, and wide faces that exceed the sheet or roll size are flagged for a joint.

Can I import and export the schedule?

Yes. The CSV columns are tag, type, size, width in mm, height in mm (needed for custom size only), faces and qty. You can export the schedule as a CSV, and download the BOQ as CSV, copy it for Excel or print it.

Is the output a final BOQ?

No. Quantities are calculated nominal quantities, and the order quantity applies the allowance and rounds up to whole stock units or pieces. The defaults are typical starting values, not manufacturer data. The calculator does not choose sign type, legend, character height or border dimensions, check photometric, wind or frangibility compliance, or price the BOQ. Those come from the applicable standard, the manufacturer and the project specification.

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