What is replacement?

Taking an asset out and fitting a new one to do the same job — decided, matched, installed, proved by test and recorded.

REPLACEMENT · RENEWING AN ASSET WITH A NEW ONE DECIDE IT · MATCH IT · PROVE IT BEFORE USE 1 DECIDE End of useful life Repair not viable Risk & cost weighed STEP: justify 2 SPECIFY Match the duty Compatibility check Approvals if needed STEP: define 3 PROCURE Order & deliver Check on receipt Spares plan STEP: obtain 4 REMOVE Isolate & make safe Remove old asset Tag for disposal STEP: clear 5 INSTALL Fit & connect Label & align Match the circuit STEP: fit 6 PROVE Electrical checks Operation & output Update records STEP: verify REPLACEMENT RECORDS FEED ASSET PLANNING: LIFE, FAILURE HISTORY, SPARES, COST INPUTS WORN ASSET · CONDITION DATA · SPEC · BUDGET Evidence that the asset has reached end of life OUTPUT NEW ASSET IN SERVICE · RECORDS Old asset handed to decommissioning POOR REPLACEMENT: MISMATCH · WRONG RATING · UNTESTED RETURN TO SERVICE SCHEMATIC · SIMPLIFIED · NOT TO SCALE · STEPS OVERLAP
replacement step
review loop and output
risk of poor replacement
The Fact Asset lifecycle

Replacement is removing an asset and fitting a new one to do the same job. It is chosen when the asset has reached the end of its useful life, or when repair or refurbishment no longer gives reliable performance at a reasonable cost.

The new item is specified to match the duty and the circuit, checked on receipt, fitted, and tested before it returns to service. The old asset is tagged and handed on to decommissioning, and the records are updated. A poor replacement means a mismatch, the wrong rating or an untested return to service.

  1. Decide. Confirm end of life, that repair is not viable, and weigh the risk and cost.
  2. Specify. Match the duty, check compatibility with the system, and obtain approvals if needed.
  3. Procure. Order and take delivery, check the item on receipt, and plan spares.
  4. Remove. Isolate and make safe, remove the old asset, and tag it for disposal.
  5. Install. Fit and connect the new item, label and align it, and match it to the circuit.
  6. Prove. Carry out electrical checks, confirm operation and output, and update the records.
Replacement

Renews the whole asset with a new one that does the same job.

Refurbishment

Keeps the existing asset and renews its worn parts to extend its life.

MeaningRemoving an asset and fitting a new one to do the same job
Starts fromEnd of useful life, or repair and refurbishment no longer viable
Typical itemsFixtures, isolating transformers, cable sections, signs, regulators
Key checksRating, photometric performance and colour, mounting and frangibility, connectors, circuit compatibility
ProofElectrical checks, operation, output and alignment where relevant
ReferenceManufacturer instructions; ICAO Annex 14 Vol. I, Ch. 10 (aerodrome maintenance); ICAO Doc 9137 Part 9
Schematic — simplified for clarity. On a series circuit, isolate the CCR, lock out and prove the circuit dead before removing anything, and never open a series circuit while the CCR is energised. Replacement criteria, equivalent-item approval, safe-working rules, test values and acceptance are set by the manufacturer, the aerodrome’s procedures, the regulator and the applicable standards.
Entry 16 · Technology modernization Entry 18 · Decommissioning

Frequently Asked Questions

Q1What is replacement in airfield ground lighting?

Taking an AGL asset out of service and fitting a new one to do the same job, for example a new fixture, isolating transformer, cable section, sign or regulator. It renews the whole asset, as opposed to repairing a fault or renewing parts of the existing asset.

Q2How is it decided to replace rather than repair or refurbish?

By weighing the asset's condition, its repair and failure history, the cost and disruption of each option, the availability of spare parts and manufacturer support, and the risk of leaving it in service. When repair or refurbishment no longer gives reliable performance at a reasonable cost, replacement is chosen.

Q3Why must the new item match the old one?

A replacement has to do the same job in the same system. Its electrical rating, photometric performance and colour, mounting, connectors and interfaces must suit the circuit and the surrounding equipment, and an elevated fixture or sign must keep its frangible mounting and height. On a series circuit a different load or characteristic can affect the whole circuit, so an equivalent item is checked for compatibility before it is fitted.

Q4What is checked before and after fitting?

On receipt, the item is inspected for damage and checked for the correct model, rating and identification. After fitting, the circuit and item are tested and commissioned, typically electrical checks, correct operation and, for lights, output and alignment where relevant. Acceptance criteria come from the manufacturer, the aerodrome procedures and the applicable standards.

Q5What happens to the old asset?

It is made safe, removed and tagged, then handled through the decommissioning and disposal stages of the lifecycle. It should not go back into spares unless it is known to be serviceable. Where useful, failed items are kept for failure analysis.

Q6What should be recorded after a replacement?

The asset register is updated with the new item's identification and installation date, the old item's removal, the tests and results, who did the work and when service was restored. Warranty, spares and asset planning records are updated to match.

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