What does optical failure look like?

Dim or patchy light, a shifted colour, a hazy or fouled lens, a beam pointing the wrong way — light that is no longer what its optics should give.

OPTICAL FAILURE · THE LIGHT IS NOT WHAT THE OPTICS SHOULD GIVE ISOLATE & PROVE DEAD BEFORE OPENING · DO NOT LOOK INTO A LIVE FIXTURE CAUSES DIRTY OR DAMAGED LENS WATER INSIDE · AGEING SOURCE MISALIGNED · WRONG MODULE STAGE 1 OPTICS DEGRADE Fouled, crazed, ageing STAGE 2 OUTPUT GOES OFF Dim, patchy, colour shifted STAGE 3 NOT ACCEPTABLE Below requirement or out RULE OUT THE SIMPLE CAUSES FIRST · THEN MEASURE, DO NOT JUDGE BY EYE LENS & COVER FOULED OR HAZED Dirt, deposits, crazing or condensation block the light CLEAN FIRST · RE-CHECK LIGHT SOURCE DIM OR OUT LED or lamp ageing or failed; light out though power reaches it ASSESS & TEST BEAM AIM OFF DIRECTION Fixture tilted or rotated; beam misses the pilot or driver ASSESS & RE-ALIGN COLOUR SHIFTED OR WRONG Colour carries meaning and can mislead pilots and drivers CRITICAL · SAFE FIRST LOOK FIRST: LENS CLEANLINESS · CRACKS & HAZE · CONDENSATION · BEAM DIRECTION · COLOUR PHOTOGRAPH AS FOUND · CLEAN, RE-ALIGN OR REPLACE · THEN RE-MEASURE SCHEMATIC · SIMPLIFIED · NOT TO SCALE
critical: make safe first
progression / assess and test
causes / records
The Fact Light-output fault

Optical failure is when the light no longer delivers what its optics are meant to give. It shows as dim or uneven output, a yellowed or shifted colour, a hazy, fouled or crazed lens, condensation inside, a beam pointing off its direction, or a light that is out though power reaches it. Dirt and deposits, a damaged lens, water inside, an ageing or failed light source, misalignment and a wrong or faulty module are the usual causes.

What matters is what the light is telling the pilot or driver. A shifted or wrong colour can mislead, so colour faults are made safe first. A dim or patchy light may be only a dirty lens or water inside, which is why the simple causes are ruled out before a fixture is condemned. A misaimed beam can leave a light technically on but useless from the approach. Judge by measurement against the applicable requirement, not by eye. Do not assume the fixture is isolated or dead, and do not look into a live one.

  1. Read the symptom. Dim, patchy or out; a shifted or wrong colour; a hazy, cracked or fouled lens; condensation inside; or a beam pointing the wrong way.
  2. Isolate before opening. Work under the permit-to-work; CCR off, locked out and tagged; prove the circuit dead. Do not look directly into a live fixture at close range.
  3. Photograph as found. Before cleaning or adjusting, with date and location, so the change can be shown.
  4. Rule out the simple causes. Clean the lens and re-check; look for deposits, crazing, condensation and water inside the optical chamber.
  5. Judge source, aim and colour. Is the light source dim or out? Is the fixture tilted or rotated? Has the colour shifted? Colour faults are critical.
  6. Act, re-measure and record. Clean, re-align or replace the lens, module or fixture as the manufacturer instructs, then re-measure against the requirement and log the result.
Optical deterioration

Gradual loss of performance that is tracked and managed over time, with the light still acceptable. See optical deterioration.

Optical failure

The light is no longer acceptable: dim, out, misaimed or the wrong colour. Rule out the simple causes, make colour faults safe first, then correct and re-measure.

Definition The light no longer delivers what its optics are meant to give
Typical signs Dim or patchy output, colour shift, hazy or crazed lens, condensation inside, misdirected beam, light out
Typical causes Dirty or damaged lens, water inside, ageing source, misalignment, wrong or faulty module
Critical places Colour (carries meaning), light source output, beam aim
Behaviour Rule out simple causes first; judge by measurement, not by eye
Reference ICAO Annex 14 Vol I; ICAO Doc 9157 Pt 4; FAA AC 150/5340-26; manufacturer data
Schematic — simplified and not to scale. Light-output requirements and acceptable condition differ between products and sites. Always follow your site’s isolation and permit-to-work procedure and the manufacturer’s instructions; acceptance limits are set by the applicable standard and the maintenance programme.
Entry 14 · Mechanical damage Entry 16 · Fault-isolation flowchart

Frequently Asked Questions

Q1What is optical failure in airfield lighting?

The light no longer delivers what its optics are meant to give: it is dim, patchy, the wrong colour, pointing the wrong way, or not lit at all. It can come from the lens and cover, the light source, the beam aim, or the colour itself.

Q2What does optical failure look like?

Dim or uneven output, a yellowed or shifted colour, glare or a hazy lens, a cracked or crazed cover, condensation inside the fixture, a beam that points off its intended direction, or a light that is out even though power reaches it.

Q3What should be checked first when a light looks dim?

Rule out the simple causes first: a dirty or fouled lens, rubber or oil deposits, and water or condensation inside. Cleaning the lens and re-checking costs little, while replacing a fixture that was only dirty hides the real cause.

Q4Why is a wrong or shifted colour treated as critical?

Colour carries meaning for pilots and drivers, so a light that has shifted or is the wrong colour can mislead them. A colour fault is made safe and reported first, and the light is checked against the colour requirement rather than judged by eye.

Q5How is optical failure different from optical deterioration?

Deterioration is the gradual loss of performance that is tracked and managed over time. Optical failure is when the light is no longer acceptable, whether sudden or the end of a slow decline, and it is dealt with through the maintenance programme and the applicable standard.

Q6Is it safe to work on a fixture with an optical fault?

Work under the permit-to-work and do not assume the fixture is isolated or dead. Isolate, lock out and prove the circuit dead before opening it, avoid looking directly into a live fixture at close range, and follow the manufacturer's instructions.

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