AGL Component Library By Precision AGL Academy

Wind Cone

A fabric cone mounted on a mast that provides visual wind direction and approximate speed information to pilots. The cone angle indicates wind strength, while the orientation shows wind direction. Internally or externally illuminated for night operations, it is a critical safety aid for takeoff and landing.

Wind Cone

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Overview

What Is It?

A Wind Cone (also known as a windsock or wind tee) is a fabric cone suspended from a mast that visually indicates wind direction and approximate wind speed. It is one of the most basic and universally recognized visual aids at airfields. The cone is mounted on a swivel so it can rotate freely to align with the wind. The angle of the cone relative to the horizontal mast indicates wind speed: fully extended (horizontal) indicates strong winds (≥15 knots), while drooping indicates lighter winds. The colour is typically orange and white bands, or solid orange, for high visibility. For night operations, the wind cone may be internally illuminated (with a light source inside the mast) or externally illuminated (with floodlights).

Purpose

Purpose & Function

The wind cone's purpose is to give a pilot instant, no-equipment-required wind information they can read visually during approach, taxi, or takeoff — both its direction, from which way it points, and its rough strength, from how far it extends. This matters because wind is one of the first things a pilot needs to judge before committing to a particular runway or approach path, and a glance at the windsock provides that answer faster than waiting for a radio call or checking an instrument.

Its high-visibility orange banding and simple, universally recognised shape also mean it functions the same way at virtually every airfield in the world, giving pilots a consistent visual reference they can trust regardless of location — a role that becomes even more important as a backup when other wind-reporting systems are unavailable or under question.

Application

Where Is It Used?

Installed at all airfields, heliports, and military landing zones where wind information is critical. Typically placed near the runway threshold or at a central location on the airfield, visible from both the approach and the apron. Used by pilots during takeoff, landing, and ground operations to assess wind conditions. Also used at fire stations, emergency helipads, and offshore platforms. Wind cones are often supplemented by electronic wind sensors for more precise data, but remain a reliable backup visual indicator.

Placement

Installation & Location

The sock is fitted to the free-rotating head of its mast so it swings to align with the wind, sited where it is visible from both the runway approach and the apron, typically near the threshold or at a central airfield location, and clear of buildings, trees, or other obstructions that could create localised turbulence and give a false reading. Mounting height and position keep the cone within the obstacle-limitation surface for the runway, and the mast's frangible coupling, where fitted, sits at the base so the assembly breaks away safely if struck. Fabric is replaced on a routine schedule directly at the mast head, without needing to relocate the mast itself.

Function

How Does It Work?

The wind cone is suspended from a freely rotating ring or bearing at the top of a mast. The larger open end faces into the wind, and the cone fills with air, aligning with the wind direction. The angle of the cone relative to the horizontal indicates wind speed: a fully extended cone (horizontal) corresponds to winds of 15 knots or more; a 30° droop indicates about 10 knots; a 60° droop indicates about 5 knots; and a completely limp cone indicates calm conditions. The mast is often illuminated from within (using a lamp inside the mast that shines up into the cone) or from external floodlights to ensure visibility at night. The cone material is typically UV‑resistant, flame‑retardant polyester or nylon, with reinforced seams for durability.

Architecture

System Architecture & Control Logic

The wind cone sits outside any electronic control loop for its primary indication function — there is no sensor, transmitter, or processor between the wind and the pilot's eye. Air pressure on the fabric is a direct mechanical input, and the resulting orientation and droop angle is the output, read visually with nothing in between. The only active system associated with the cone is its illumination, where fitted: an internal lamp or external floodlight is wired into the standard airfield lighting circuit and switched by the ALCMS or a photocell on a dusk-to-dawn basis, typically as a simple on/off circuit rather than the intensity-stepped CCR loop used for runway edge lights. A lost lamp is therefore a lighting-circuit fault, not a fault in the cone's wind-reading function, which keeps working by daylight regardless.

Two independent paths — wind-reading is purely mechanical; only illumination is an active circuit

PRIMARY FUNCTION WIND CONE ORIENTS & DROOPS Freely rotating bearing — a direct mechanical response NO CONTROL SYSTEM Direction and droop are read visually by the pilot — no sensor, signal, or processor sits in this path ILLUMINATION (WHERE FITTED) ALCMS / PHOTOCELL LIGHTING CIRCUIT Dusk-to-dawn on/off, not intensity-stepped INTERNAL LAMP / FLOODLIGHT Illuminates the cone for night visibility INDEPENDENT OF WIND-READING A lamp fault has no effect on the cone's accuracy in daylight
Reading the Wind

Droop Angle Indicates Wind Speed

Fully Extended

≥ 15 knots

30° Droop

~ 10 knots

60° Droop

~ 5 knots

Limp

Calm

The cone itself does the measuring — no electronics required. A pilot glancing at the mast reads both wind direction (which way the open end points) and an approximate speed (how far the cone has drooped) in a single look, day or night given adequate illumination.

Construction

Physical Construction

A wind cone assembly consists of a fabric cone, a rigid throat ring that holds the mouth open, and a swivel bearing connecting the cone to the mast so it can rotate freely into the wind. The cone fabric is a UV-stabilised, flame-retardant polyester or nylon, cut and sewn so its taper produces a consistent droop angle proportional to wind speed, with reinforced stitching at the throat and tail to resist the repeated flexing and wind loading the fabric experiences over its service life. The throat ring, typically stainless steel or fibreglass-reinforced plastic, is sewn into or clamped onto the cone's leading edge and attaches to the mast's swivel bearing via a yoke or bracket, allowing 360° rotation with minimal friction. The mast supporting the assembly is a corrosion-resistant pole — galvanized steel, powder-coated aluminium, or fibreglass — set to the standard height above ground, often designed as a frangible structure with a breakaway coupling or shear-pin base so it yields safely on impact in areas near aircraft movement. Illumination, where fitted, is provided either by an internal lamp shining through translucent fabric or by external floodlights aimed at an opaque cone.

Specification

Technical Parameters

ParameterTypical Value
Cone MaterialUV‑resistant, flame‑retardant polyester or nylon
ColourOrange and white bands (ICAO) or solid orange
Cone Length3.6 m (12 ft) minimum per ICAO Annex 14 / FAA Size 2 for the primary aerodrome indicator; smaller 2.5 m (8 ft) FAA Size 1 or lighter GA/heliport cones used at secondary locations
Mast Height6–10 m (20–30 ft) above ground
IlluminationInternal (mast‑mounted lamp) or external floodlights
Wind Speed IndicationFully horizontal ≥15 knots; droop indicates lower speeds
Swivel BearingSealed ball bearing or low‑friction ring
MountingFrangible mast or rigid pole (depending on location)
Power Supply

Electrical Requirements

RequirementTypical Value
ApplicabilityElectrical feed applies only where the wind cone is illuminated; unlit installations carry no electrical load
Circuit TypeSimple on/off lighting circuit (not a CCR intensity-stepped series loop)
ControlALCMS output or dusk-to-dawn photocell
Feed CableDirect-burial rated feeder, run underground in duct to the local distribution point
Circuit ProtectionDedicated circuit breaker at the distribution point
Insulation Resistance≥ 50 MΩ (megger test, cable-to-ground)
Earthing/GroundingMast and lamp/floodlight fitting bonded to airfield earth grid
Fault ProtectionCircuit breaker trip / ALCMS status indication (on/off circuit, not loop-level fault detection)
Optical Performance

Photometric Requirements

ParameterTypical Value
ApplicabilityApplies only where the wind cone is illuminated; unlit installations have no photometric requirement
Cone Surface Illuminance/Luminance≥ 50 lux average (external floodlight) or ≥ 2 cd/m² (internal lamp), measured at the cone mid-point
Minimum Point Value≥ 20 lux or ≥ 1 cd/m² at any point on the cone to avoid dark bands
Uniformity RatioMax/min illuminance or luminance ≤ 4:1 along the cone length
Colour RenderingCRI ≥ 70, sufficient to distinguish orange and white bands at night
Maintenance Factor≥ 50% of commissioned illuminance/luminance before lamp or floodlight cleaning/replacement is due
Test MethodHandheld illuminance/luminance meter at multiple points on the cone surface, taken after dark on illuminated installations only
Compliance

Applicable Standards

ICAO Annex 14

Wind cone colour, size, and visibility requirements

FAA AC 150/5345-27

Specification for wind cone assemblies

IEC 60598

Luminaires — general requirements and electrical safety, applied to illuminated wind cone fittings

CAA CAP 168

UK licensed-aerodrome wind direction indicator requirements, referencing ICAO Annex 14

Prerequisites

Installation Requirements

Mast Foundation & Frangible Coupling
Civil

Set the mast foundation and, where fitted, the breakaway coupling or shear-pin base, so the assembly yields safely if struck near aircraft movement areas.

Siting & Obstacle Clearance Check
Civil

Confirm the mounting position keeps the cone within the obstacle-limitation surface for the runway and clear of buildings, trees, or other turbulence sources.

Swivel Bearing & Throat Ring Fitting
Mechanical

Fit the throat ring and swivel bearing so the assembly rotates a full 360° into the wind with minimal friction.

Cone Fabric Fitting
Mechanical

Fit the fabric cone to the throat ring, checking reinforced stitching at the throat and tail before the sock is put into service.

Illumination Wiring (Where Fitted)
Electrical

Terminate the internal lamp or external floodlight supply on its own circuit, run underground in duct back to the local distribution point.

Handover Sign-off
Documentation

Record mast position, cone fitting, and illumination wiring as-built before the assembly is accepted for commissioning.

Verification

Testing & Commissioning

Free-Rotation Check
Pre-Acceptance

Confirm the cone rotates freely on its ring and bearing through a full 360°, with no binding, drag, or resistance to wind alignment.

Droop Angle Verification
Functional Test

Using a hand-held wind source or reference anemometer reading, confirm the cone's droop angle corresponds correctly to known wind speed benchmarks.

Fabric & Colour Condition Check
Pre-Acceptance

Inspect the fabric for correct orange/white banding, colour fastness, and absence of manufacturing defects before installation is accepted.

Illumination Verification
Functional Test

Confirm the cone is evenly lit at night, whether by internal lamp or external floodlight, with no unlit or dim sections.

Seam & Attachment Integrity Check
Pre-Acceptance

Inspect seams, hem, and throat attachment for correct stitching and reinforcement before the cone is placed into service.

Mast/Ring Attachment Security Check
Pre-Acceptance

Confirm the cone is securely fitted to the ring with no risk of detachment in high wind conditions.

Conspicuity Check from Pattern Altitude
Final Acceptance

Confirm the wind cone is clearly visible and its orientation readable from typical circuit/pattern altitude before sign-off.

Documentation & As-Built Sign-off
Final Acceptance

Record rotation, droop angle, and illumination test results alongside as-built position in the commissioning dossier for handover.

Upkeep

Inspection & Maintenance

Cone Fabric Condition Inspection
Quarterly

Check the UV-resistant, flame-retardant fabric for tears, fraying, or seam failure that could shorten the cone's service life or affect wind response.

Colour Fade & Visibility Check
Semi-annual

Confirm the orange and white bands (or solid orange) remain sufficiently vivid for the required visibility distance, since UV exposure fades colour over time.

Wind Speed Indication Verification
Semi-annual

Compare cone droop angle against a known reference wind speed to confirm it still fully extends at ≥15 knots and droops proportionally below that.

Swivel Bearing Lubrication & Function Check
Semi-annual

Lubricate the sealed ball bearing or low-friction ring and confirm free rotation, since a stiff bearing gives a false wind direction reading.

Illumination Function Check
Semi-annual

Test the internal lamp or external floodlights for correct operation after dark, since this is the only visibility the cone offers at night.

Seam & Attachment Point Inspection
Annual

Check the throat seam and ring attachment for wear or separation, since this is the highest-stress point on the cone under sustained wind.

Mast/Mounting Structural Check
Annual

Inspect the frangible mast or rigid pole for corrosion, loosening, or fatigue from continuous wind loading.

Frangible Mount Inspection
Annual

Where a frangible mast is fitted, confirm the breakaway mechanism remains functional so the installation still fails safely on impact.

Field Notes

Common Field Issues

Fabric Degradation

UV exposure, rain, and pollution cause the cone fabric to fade, become brittle, or tear. Regular visual inspection and replacement (every 2–3 years) is recommended.

Bearing Seizure

Dust and moisture can cause the swivel bearing to seize, preventing the cone from aligning with the wind. Regular cleaning and lubrication (or bearing replacement) is essential.

Internal Lamp Failure

For internally illuminated cones, the lamp or LED module inside the mast can fail. Regular replacement and checking of the lighting circuit is needed to maintain night visibility.

Diagnostics

Troubleshooting Guide

Sluggish or Stuck Rotation, Poor Wind Direction Indication
Likely Cause
Corroded or dry swivel bearing at the mast head, or the cone/frame catching on the mast or an adjacent fixture.
Diagnostic Steps
Manually rotate the cone assembly to check for resistance or grinding; inspect the bearing housing for corrosion or moisture ingress; check for fabric snagging on the mast or mounting frame.
Corrective Action
Clean and re-lubricate the bearing, or replace it if seized; free and re-hang any fabric that is catching on the frame.
Windsock Torn, Frayed, or Shredded
Likely Cause
UV and weather degradation of the fabric, high-wind events, or bird damage at the seams and mouth.
Diagnostic Steps
Visually inspect for tears, fraying at seams, and general fabric condition against the standard replacement interval.
Corrective Action
Replace the windsock fabric on schedule, or immediately if the tear compromises visibility or shape at any wind speed within the operating range.
Cone Not Illuminated at Night
Likely Cause
Failed internal lamp/LED module, a tripped circuit protection device, or a damaged internal/feeder cable.
Diagnostic Steps
Check the circuit breaker or CCR status feeding the fixture; test the lamp/LED module for continuity; inspect internal wiring for chafing or moisture damage.
Corrective Action
Replace the failed lamp/LED module, repair or replace damaged wiring, and reset or replace the tripped protection device.
Windsock Sagging or Not Fully Extending in Wind
Likely Cause
Increased fabric permeability from wear, a deformed mouth ring restricting airflow, or fabric weight/porosity mismatched to the specification.
Diagnostic Steps
Inspect the mouth ring for deformation, check the fabric weave for excessive wear or stretching, and compare cone behaviour against known reference wind speeds.
Corrective Action
Replace the fabric or ring as required, and confirm the replacement sock matches the specified size and porosity.
Faded Colour or Poor Daytime Visibility
Likely Cause
UV degradation of the dyed fabric beyond the compliance colour threshold.
Diagnostic Steps
Visually compare the fabric against a colour reference swatch and check the installation date against the recommended replacement interval.
Corrective Action
Replace the windsock with new fabric in the standard orange/white (or specified) colour scheme.
Reliability

Failure Modes & Root Causes

Fabric Degradation and Tearing
Medium Severity
Root Cause
UV exposure, weathering, high-wind events, or bird damage acting on the cone fabric over its service life.
Effect
Torn, frayed, or shredded fabric that compromises the sock's shape and wind-direction indication accuracy.
Detection Method
Visual inspection for tears and seam fraying, checked against the standard fabric replacement interval.
Swivel Bearing Seizure
Medium Severity
Root Cause
Dust and moisture ingress into the bearing housing, or a lack of periodic lubrication.
Effect
Sluggish or stuck rotation that prevents the cone from tracking true wind direction.
Detection Method
Manual rotation test to check for resistance or grinding, and inspection of the bearing housing for corrosion or moisture.
Internal Lamp/LED Failure
Medium Severity
Root Cause
Lamp burnout, a tripped circuit protection device, or damaged internal wiring on internally illuminated cones.
Effect
Loss of night visibility as the cone is no longer illuminated.
Detection Method
Circuit breaker/CCR status check, lamp/LED continuity test, and inspection of internal wiring for chafing or moisture damage.
Mouth Ring Deformation
Low Severity
Root Cause
Impact damage, extreme wind loading, or improper handling during fabric replacement.
Effect
The sock sags or fails to fully extend in wind, since the deformed ring restricts airflow into the cone.
Detection Method
Inspection of the mouth ring for deformation, and comparison of cone behaviour against known reference wind speeds.
Internal Wiring / Feeder Cable Fault
Medium Severity
Root Cause
Chafing or moisture damage to the internal wiring feeding an illuminated cone's lamp.
Effect
Intermittent or total loss of night illumination independent of the lamp/LED module's own condition.
Detection Method
Inspection of internal wiring for chafing, and a continuity check of the feeder circuit.
UV Colour Fade
Low Severity
Root Cause
Prolonged UV exposure breaking down the fabric dye beyond the compliance colour threshold.
Effect
Reduced daytime visibility of the sock against the sky or terrain background.
Detection Method
Visual comparison of the fabric against a colour reference swatch, checked against the recommended replacement interval.
Precautions

Safety & Operational Notes

Mast Access
Fall Protection

Use appropriate access equipment (ladder, lift, or lowering mechanism where fitted) for fabric replacement or bearing service, and never climb an unengineered mast without a rated access method.

Wind-Speed Work Limits
Operational

Avoid mast-top work in high wind; the cone and swivel assembly are designed to move freely with wind loading, which makes fabric or bearing service hazardous once wind speed rises beyond a safe working limit.

Electrical Isolation (Illuminated Units)
Electrical Safety

Where the wind cone is fitted with illumination, lock out and verify zero energy at the light source before servicing the mast or fabric.

Airside Work Coordination
Operational

Coordinate with ATC/airside operations before servicing a wind cone within or near the movement area, since pilots rely on it for real-time wind indication before landing or takeoff.

PPE
Personnel Safety

Wear standard airside PPE and use insulated tools for any electrical work on illuminated units.

Restore to Compliant State
Compliance

Confirm free swivel rotation and correct fabric condition/colour before closing out the work.

Field Insight

Engineering & Expert Notes

Colour Fade Undermines the Cone Before the Fabric Tears
Durability

UV exposure fades the high-visibility orange/white fabric long before the material weakens enough to tear or fray at the seams; judge replacement against colour contrast against the sky and surroundings, not just physical wear, since a faded cone can still look "serviceable" while being genuinely hard for a pilot to read at distance.

Bearing Wear Shows Up as Lag, Not Failure
Mechanical

A swivel bearing that's beginning to stiffen doesn't stop the cone from responding to wind, it just responds a beat late and settles into a slightly wrong heading in gusty, shifting conditions; check response lag against a known wind direction during routine inspection rather than only confirming the cone moves at all.

Local Turbulence Sources Distort the Reading, Not the Equipment
Siting

A wind cone sited too close to a hangar, tree line, or terrain feature can show a locally distorted reading that has nothing to do with the equipment's condition; if pilots repeatedly report a cone reading that doesn't match other wind sources, check the siting against upwind obstacles before troubleshooting the mast or fabric.

Mast Fatigue Accumulates Fastest at High-Wind Sites
Structural

Masts at aerodromes with frequent high-wind events see more fatigue cycling at the base weld or mounting flange than the calendar age alone would suggest; weight inspection frequency toward local wind exposure history rather than applying a single generic interval across every site.

LED Retrofit on Illuminated Units Changes the Heat Profile
Retrofit

Retrofitting an illuminated wind cone's internal or external lighting from incandescent to LED removes a heat source that some installations relied on to prevent internal condensation; check for moisture accumulation after an LED retrofit rather than assuming a lower-power light source is a purely beneficial swap.

Cross-Check Against an Independent Wind Source
Verification

Where an anemometer or AWOS wind reading is available nearby, periodically cross-check the cone's indicated direction against it; a persistent disagreement points to a siting, bearing, or fabric issue on the cone well before it would otherwise be flagged through routine visual inspection alone.

Quick Answers

Frequently Asked Questions

Short answers about wind cones: wind direction and speed, colour and size, siting, illumination, standards, maintenance and common faults.

Q1What is a wind cone?

A wind cone (also called a windsock) is a fabric cone mounted on a free-rotating mast head that shows pilots wind direction and approximate wind speed at a glance. It needs no electronics to do this, which makes it one of the most basic and universally recognised visual aids at airfields, heliports and helipads.

Q2How does a wind cone show wind direction?

The cone hangs from a swivel bearing or ring at the top of the mast so it can turn a full 360°. The larger open end faces into the wind and the cone fills with air, so the small tail end points downwind. The pilot reads the wind direction from which way the cone is pointing.

Q3How does a wind cone indicate wind speed?

Wind speed is read from how far the cone extends. A fully extended, horizontal cone indicates about 15 knots or more, a droop of roughly 30° indicates about 10 knots, a droop of roughly 60° indicates about 5 knots, and a completely limp cone indicates calm conditions. These are approximate values, so a wind cone gives an indication rather than a measurement.

Q4What colour is a wind cone?

Wind cones are typically orange and white banded, or solid orange, for high visibility against sky and terrain. The fabric is usually UV-resistant, flame-retardant polyester or nylon, and colour fade is checked during routine inspections because a faded cone is harder to see.

Q5How big is a wind cone and how tall is the mast?

For the primary aerodrome indicator, the typical cone length is at least 3.6 m (12 ft) per ICAO Annex 14 or FAA Size 2. Smaller 2.5 m (8 ft) FAA Size 1 cones or lighter general aviation and heliport cones are used at secondary locations. Mast height is typically 6 to 10 m (20 to 30 ft) above ground.

Q6Where should a wind cone be installed?

A wind cone should be visible from both the runway approach and the apron, typically near the threshold or at a central airfield location. It must be clear of buildings, trees and other obstructions that could create local turbulence and give a false reading, and its height and position must stay within the obstacle-limitation surface for the runway. Where a frangible mast is fitted, the breakaway point sits at the base.

Q7How is a wind cone illuminated at night?

A wind cone is either internally illuminated by a lamp or LED module inside the mast, or externally illuminated by floodlights. The lighting is a simple on/off circuit switched by the Airfield Lighting Control and Monitoring System (ALCMS) or a dusk-to-dawn photocell. It is not a stepped constant current regulator (CCR) series loop like runway edge lights. Typical targets are at least 50 lux average for external floodlighting or at least 2 cd/m² for an internal lamp, measured at the cone mid-point.

Q8Does a wind cone need electrical power?

Only if it is illuminated. The wind-reading function is purely mechanical, with air pressure on the fabric as the input and the cone's orientation and droop as the output, so an unlit wind cone carries no electrical load. Illuminated installations need a feeder cable, a dedicated circuit breaker, earthing of the mast and fitting, and insulation resistance of at least 50 MΩ measured cable-to-ground.

Q9Which standards apply to wind cones?

The main references are ICAO Annex 14 (colour, size and visibility), FAA AC 150/5345-27 (specification for wind cone assemblies), IEC 60598 (general requirements and electrical safety for luminaires, applied to illuminated fittings) and CAA CAP 168 for UK licensed aerodromes. Always verify the current edition and your aerodrome's approved requirements.

Q10How often should a wind cone be inspected and maintained?

Typical intervals are quarterly for cone fabric condition, semi-annual for colour fade, wind speed indication, swivel bearing lubrication and illumination checks, and annual for seam and attachment points, mast structure and frangible mount inspection. The cone fabric itself is typically replaced every 2 to 3 years. Your airport's approved maintenance programme takes precedence.

Q11Why is a wind cone not turning or not pointing into the wind?

The usual cause is a corroded, dry or seized swivel bearing at the mast head, or fabric catching on the mast or mounting frame. Turn the assembly by hand to check for resistance or grinding, inspect the bearing housing for corrosion or moisture, and check for snagging. Clean and re-lubricate the bearing or replace it if seized, and free any snagged fabric.

Q12Why is a wind cone not lit at night?

Likely causes are a failed internal lamp or LED module, a tripped circuit protection device, or damaged internal or feeder cable. Check the breaker feeding the fixture, test the lamp or module for continuity, and inspect the wiring for chafing or moisture damage. A lighting fault does not affect the cone's wind-reading function, which keeps working by daylight.

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