Calculator #35

AGL Troubleshooting Decision Calculator

Go from an observed fault symptom to a ranked list of likely causes and the first checks to make.

About this calculator

Enter what you see at the CCR and on the airfield, plus any readings you have. The tool scores each likely cause against your observations and lists the first checks for the strongest ones. It narrows the search. It does not replace testing, the manufacturer's manual or your site procedures.

Series circuits carry high voltage at up to several amps. Isolate and lock out the CCR before touching any cable, connector or transformer, never open a live series loop, and follow your site's safe-working procedure. Stop and escalate if you see heat, smoke, arcing or a burning smell.
Quick start

What You Observe

Readings optional, they sharpen the result

Rule note

Measured output current at the CCR. Within 5 % of the set current counts as matching.

Rule note

The minimum is a placeholder. Use your own site or manufacturer limit.

FAQ

AGL Troubleshooting Decision Calculator: Frequently Asked Questions

Quick answers on how fault symptoms are scored into a ranked list of likely causes and first checks.

What does the AGL Troubleshooting Decision Calculator do?

It takes you from an observed fault symptom to a ranked list of likely causes and the first checks to make. You enter what you see at the CCR and on the airfield, plus any readings, and the tool scores each likely cause against your observations and lists first checks for the strongest ones. It narrows the search and does not replace testing, the manufacturer's manual or your site procedures.

What safety precautions does the tool state?

Series circuits carry high voltage at up to several amps. Isolate and lock out the CCR before touching any cable, connector or transformer, never open a live series loop, and follow your site's safe-working procedure. Stop and escalate if you see heat, smoke, arcing or a burning smell. Every first check also assumes the circuit is isolated first.

What observations does it use?

The main symptom (such as lights out, a CCR that will not start, low or high circuit current, flicker, wrong brightness at a step, or low insulation resistance), the CCR alarm, which lights are out, a recent event such as rain, excavation, lightning or a settings change, and when the fault happens. Readings are optional but sharpen the result.

How are the causes scored and ranked?

Menu choices are combined with the readings into facts. A measured current within 5 % of the set current counts as matching, otherwise low or high, and an insulation resistance below your minimum counts as low. Each cause has points for the observations that support it, so Score = Σ points for each matching observation, and causes with no supporting observation are dropped.

What do the likelihood bands mean?

Most likely is a score within 80 % of the top score, possible is within 50 %, and below that is less likely. If even the top score is low, the tool says more information is needed. In the worked example, a whole circuit out with an open-circuit alarm after excavation and 0 A measured against 6.6 A set gives an open circuit in the loop as most likely, with a score of 12.

Is the ranking based on fault statistics?

No. The ranking comes from planning weights, not measured fault statistics, and the weights are planning judgement. Treat it as a place to start looking. Several faults can be present at once, and the insulation minimum you enter is a placeholder for your own site or manufacturer limit.

What does this tool not do?

It does not locate a fault, read CCR logs or measure anything. For load and voltage questions use Calculators #14, #15 and #16. Fault finding shall follow the equipment manufacturers' manuals and your site's safe-working procedures.

Talk to Precision AGL Academy

Follow the Academy

Most likely cause—