Calculator #38

AGL Preventive Maintenance Scheduler

Asset counts to a daily, weekly, monthly, quarterly, semi-annual and annual PM plan with labour hours.

About this calculator

Enter how many CCRs, circuits, fixtures, PAPI units and signs the airfield has. The tool builds the task schedule by frequency, totals the labour hours, spreads them over twelve months and checks the load against your crew. Task times are editable planning values, so change them to match your own procedures.

Quick start

AGL Asset Inventory

Plan and Crew

Rule note

When insulation, earth and CCR service work is done.

Rule note

Share of fixtures spot-checked each year.

Rule note

Added on top of task time.

Rule note

After leave, training and non-PM work.

FAQ

AGL Preventive Maintenance Scheduler: Frequently Asked Questions

Quick answers on how the preventive maintenance plan, labour hours and crew load are built.

What does the AGL Preventive Maintenance Scheduler do?

You enter how many CCRs, circuits, isolating transformers, fixtures, PAPI units and signs the airfield has. The tool builds a task schedule by frequency (daily, weekly, monthly, quarterly, semi-annual and annual), totals the labour hours, spreads them over twelve months and checks the load against your crew. It also produces a PM plan as a PDF.

How are the task hours calculated?

H = units × minutes × times per year ÷ 60. Each task applies to one asset type, and the units come from your inventory. Photometric spot checks use the sample percentage of all fixtures. The task times are editable planning values, so change them to match your own procedures.

How is the crew load worked out?

Planned hours = Σ H × (1 + allowance), where the allowance is the travel, access and permits percentage, and FTE = planned hours ÷ productive hours per person per year. Crew load is the planned hours against crew size × productive hours per person. In the worked example, about 1,260 h against 3 technicians × 1,600 h = 4,800 h gives a crew load of about 26 %.

How are the tasks spread over the year?

Daily and weekly tasks are spread evenly. Monthly tasks fall in every month, quarterly tasks every third month and semi-annual tasks every sixth month from the plan start date. Annual tests fall in the month you choose, usually the lowest-traffic or best-weather month, and that is when insulation, earth and CCR service work is done.

What does the worked example with the default airfield show?

With 6 CCRs, 6 circuits, 560 transformers, 300 elevated fixtures, 220 in-pavement fixtures, 8 PAPI units and 40 signs, the tasks total about 1,090 h. With 15 % travel and access that is about 1,260 h per year.

Are the task intervals and times standard values?

No. The task list, intervals and times are planning defaults for estimating workload. The maintenance programme actually adopted shall follow the current edition of FAA AC 150/5340-26, ICAO Annex 14 with Doc 9137 Part 9 and Doc 9157 Part 5 where applicable, the national regulator's requirements and the manufacturer manuals.

What is not included in the crew load?

Planned PM only. Corrective repairs, lamp-outage call-outs, ALCMS faults and project work are not included, and the tool does not include spares or contractor call-outs. It does not replace the airport's maintenance manual or record the work done.

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Planned PM hours—