What turns the beacon and shapes its beam?

A motor and gearbox turn the lens carrier, and the lenses gather the lamp light into a narrow white or green beam.

THE DRIVE · MOTION IN, SLOW TURNING OUTTHE LENS · SPREADING LIGHT IN, BEAM OUTCLEAR AND GREEN LENSES TURN BACK TO BACKFIXED LAMPBEARINGSHOLLOW SHAFT TURNSLAMP CABLE INSIDE, FIXEDMOTORFAST, LOW TORQUEGEARBOXSLOWS SPEED,RAISES TORQUE(RATIOS SCHEMATIC)LAMP SUPPLY · FIXED, DOES NOT TURNFOCUSFOCUSLIGHT SPREADS IN EVERY DIRECTIONWHITE BEAMCLEAR FRESNEL LENSLAMP AT FOCUS · PARALLEL, STRONG BEAMLAMP OFF FOCUS · BEAM SPREADS, WEAKERSAME OPTICS WITH A TINTED LENSGREEN BEAMTINTED FRESNEL LENSA FADED OR DAMAGED TINT SHIFTS THE GREENCHECK AT EACH VISITCOUNT FLASHES PER MINUTELUBRICATE BEARINGS, GEARSCLEAN LENSES, DOMELAMP AT FOCUSGREEN LENS COLOURSPEED CHECK: FLASHES PER MINUTE ÷ NUMBER OF BEAMS = TURNS PER MINUTE · EXAMPLE 24 ÷ 2 = 12SCHEMATIC, NOT TO SCALE · DRIVE AND LENS DESIGN VARIES BY MAKE AND MODEL
motor and drive
lamp, shaft and bearings
clear lens, white beam
green lens, green beam
The Fact Rotating beacon

The drive and the lens are the two working parts of a rotating beacon. The drive is a motor, gearbox and shaft: the motor runs fast, the gearbox slows it to the turning speed the beacon needs, and the shaft carries it on bearings to the lens carrier. Because the lamp stays fixed at the centre, only the lenses turn, so the supply does not have to pass through a rotating joint: the lamp cable runs up through the hollow shaft and stays fixed.

The lens turns the lamp's light, which spreads in every direction, into a narrow beam. It is usually a Fresnel lens, which focuses like a thick lens but is made of thin concentric steps, so it is light enough to turn. A clear lens gives the white beam and a tinted lens gives the green one, and the lamp has to sit at the focus or the beam loses strength. At each visit, count the flashes over a minute to check the turning speed, lubricate bearings and gears, clean the lenses and dome, and check the lamp position and the green colour.

DriveMotor, gearbox, shaft, bearings
Gearbox jobSlow the speed, raise torque
Lens typeFresnel
White beamClear lens
Green beamTinted lens or filter
LampFixed, at the lens focus
Speed checkFlashes ÷ beams
ReferenceManufacturer data · ICAO Annex 14 · FAA AC 150/5345-12
Schematic. Drive and lens design differ between makes, so follow the manufacturer's maintenance data. Isolate and lock off the supply and let the lamp cool before opening the beacon. Beacons sit on towers and roofs, so work-at-height precautions apply.
Entry 5 · LED beacon Entry 7 · Internally illuminated windsock

Frequently Asked Questions

Q1What is the drive in a rotating beacon?

The motor, gearbox and shaft that turn the lens carrier. The motor runs fast, the gearbox slows it to the turning speed the beacon needs, and the shaft carries that motion up to the lenses on bearings.

Q2What does the lens do?

It gathers the light from the lamp, which would otherwise spread in every direction, into a beam that is narrow in height and sits a few degrees above the horizon, where aircraft see it. Without it the flash would be too weak to see from far away.

Q3Why is the lens a Fresnel lens?

A Fresnel lens has the same focusing effect as a thick lens but is made of thin concentric steps, so it is light and compact. That matters when the lens has to be turned by a small motor.

Q4Where does the green come from?

A green lens or filter in front of the beam. The lens glass or filter is tinted so the light falls inside the green colour limits that apply, and a faded or damaged one can push the colour outside them.

Q5What should be checked on the drive and lens?

Turning speed, by counting flashes over a minute; bearings and gear lubrication; cleanliness and condition of the lenses and dome; lamp position at the lens focus; and the colour of the green lens.

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